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Maintenance 

 

 

To ensure proper machine operation all of the below maintenance must be carried out. 

 

Daily:  

    

Check the ATF level daily by removing the fill cap/grey tower and making sure  

 

 

the ATF stays 3-4” from the top of the fill neck.  Do not overfill. 

 

 

Monthly: 

        It is essential that the spin-on filters be replaced at least once a month (or more  

 

 

with high-volume use) to ensure maximum cleaning effectiveness of the flusher.  

 

 

If you have the silver dual-filter mount, you will use two (2) NBP (Non By Pass  

 

 

Magnetic Filters) on your flusher. 

 

 

Quarterly:

     

Also essential to the effectiveness of your flusher is to drain and change the ATF 

 

 

in the flusher tank every three months or when the fluid becomes dark.  ATF  

 

 

must be cold at the time of fluid change.  Take the pressure hose, snap the test  

 

 

coupling into the quick-disconnect in the end of the hose, and secure this end  

 

 

into an EPA-approved waste disposal container.  Then cycle on the motor of the  

 

 

flusher and let it pump empty.  Clean out the sludge in the bottom of the tank by  

 

 

using the flusher’s drain plug.  After cleaning, refill the tank with 8-9 gallons of  

 

 

clean ATF and as a option you can add one (11 oz.) bottle of transmission flush. 

 

 

 

 

 

 

 
 

Troubleshooting 

 

Always unplug the flusher before any troubleshooting. 

 

 

Problem: 

No Heat/Red Light On 

 

Solution: 

1.  Make sure the fluid level is above the float switch or 3-4” from the top of the fill neck. 

 

 

 

2.  If you still have no heat, test for 110 V at the heater. 

 

 

 

3.  If the heater is not getting power, check continuity at the float switch. 

 

 

 

4.  If float switch shows continuity, call G-Tec. 

 

 

Problem: 

Pump/Motor Not Working/Overheating 

 

Solution: 

 

1.  

Make sure the flusher is plugged into a 110 V (20amp) outlet with NOTHING else plugged 

 

 

 

     into it.

 

 

 

 

2.  Make sure flusher is not plugged into a drop light, extension cord, etc. 

 

 

 

3.  Make sure the white cap on the fill hole (for Basic & Deluxe flushers) has a hole in it or the 

 

 

 

     grey vent tower (for the 7AR Supreme flusher) is in place. 

 

 

  

4.  Heater must be at 150-160° before engaging motor (otherwise ATF is too thick). 

 

 

 

5.  Carefully remove motor face plate, check that all wires are plugged into terminals tightly, 

 

 

                      and replace face plate.   

 

 

 

6.  Run a volt check on motor.  If no power, call G-Tec. 

ATTENTION 

 

 During the draining and filling process, make sure the heater toggle is turned off. 

 

Содержание Basic TTCF-6

Страница 1: ...D Deluxe TTCF 7AR Supreme TTCF HD Heavy Duty Heated Cooler Line Flusher Not all options available on all models TTCF 7AR shown below G TEC Inc 611 Kathryn St PO Box 1079 Nixa MO 65714 800 725 6499 417 725 6400 Fax 417 725 3577 www g tec com ...

Страница 2: ...the tank Heater is adjustable however doing so is solely at the risk and responsibility of the operator Adjusting to a higher heat is only recommended on a per need basis After each high temperature job the heater should be turned back to the factory setting of approx 150 160 Never leave the heater adjusted to a high temperature If the temperature ever exceeds 198 degrees the float is designed to ...

Страница 3: ...it 3 Install the appropriate quick disconnect line adapters imports or domestic to the ATF cooler inlet and outlet lines using any of the three methods in Picture 1 To forward flushing only Connect the red pressure hose to the cooler inlet line the line going to the external filter Connect the blue return hose to the cooler outlet line the line coming from the vehicle s cooler tank going to the tr...

Страница 4: ...t possible set the 7AR reverse lever to the 1 position for a forward flush 9 Cycle on the motor toggle Let the machine flush for 15 minutes Regulate air supply to 90 100 psi 10 While the machine is running open the air purge valve for 10 15 seconds to cause agitation and improve the flushing process Then close the air purge valve for 5 minutes Repeat the opening and closing 3 times 11 Cycle off th...

Страница 5: ...open for at least 15 seconds to purge the lines of residual ATF then close the air purge valve 14 Remove both spin on filters install the filter screens on top of the filters and spin the filters back in place on the flusher Backflush if possible the flusher for 5 minutes Cycle off the motor Check the filter screens If no debris is present toggle off the motor Then air purge the lines for 15 secon...

Страница 6: ... 4 Frequently monitor the temperature of the fluid using the thermometer during the high heat job making sure the temperature does not exceed 199 5 After completing the high heat job the temperature must be returned to factory settings of 150 160 by turning the rubber tip counter clockwise 6 NEVER leave the heater in the high heat position damage may occur to the machine When the white arrow on to...

Страница 7: ...r s drain plug After cleaning refill the tank with 8 9 gallons of clean ATF and as a option you can add one 11 oz bottle of transmission flush Troubleshooting Always unplug the flusher before any troubleshooting Problem No Heat Red Light On Solution 1 Make sure the fluid level is above the float switch or 3 4 from the top of the fill neck 2 If you still have no heat test for 110 V at the heater 3 ...

Страница 8: ...turn hoses with the provided coupling so that fluid circulates through the flusher only 4 Increase the heat slightly Problem Shop s Circuit Breaker Tripping Thermal Switch On Motor Tripping Solution 1 Clear entire flushing system of debris Check for restrictions from motor to hoses to connectors etc 2 Make sure the flusher is plugged into a 110 V 20amp outlet with NOTHING else plugged into it 3 Ma...

Страница 9: ...ter Bracket Magnetic Spin On Non By Pass Filters Heater Kit Baldor Viking Pump Motor Complete Hose Kit for All Flusher Hoses Manual Handheld Air Purge w Venting Cap Long Handle with Hose Hooks Hose Holding and Tool Tray Holding Bracket Spin On Filter Cross Reference Guide KEEP FOR FUTURE REFERENCE Filter G Tec AC Fram Super Tech Motorcraft STP Non By Pass NBP2 PF34 PF1232 PH3682 ST2827 FL13B FL839...

Страница 10: ...event damage To ship by UPS use the 611 Kathryn St address To mail by US Post Office use the P O Box 1079 Include the RGA number on the outside of the package 3 We will repair replace the product and ship it back On items covered under warranty G Tec will determine whether to repair or to replace the defective item s at no charge Item s will be shipped back to customer at G Tec s expense However i...

Страница 11: ...ntained herein shall create a warranty for customer s items used in conjunction with Turbo Tank Products or for said equipment Further this warranty shall not extend to any normal wear or usage of the equipment or if the equipment has been improperly installed This warranty is in lieu of any other warranty either expressed or implied Neither G TEC nor Turbo Tank Products is liable for any damage w...

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