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WARRANTY & PARTS

RLN-IOM-2012-1205

SECTION 5

5-4

Parts Listing

Part Number

Description

RLN-750

RLN-1000

RLN-1500

RLN-2000

7-57-CHR102

Heat Exchanger

2-20-000014

Ignition Assemblies

2-20-000015

Ignition Assemblies

2-30-001639

Bekaert Burner

2-30-001614

Bekaert Burner

2-30-001642

Bekaert Burner

2-30-001637

EBM Blower

2-30-001641

EBM Blower

2-30-000949

Venturi Gas / Air Mixing

2-30-000974

Venturi Gas / Air Mixing

2-30-000975

Gas / Air Servo Regulator Gas Valve Nat
Gas

2-30-000939

Gas / Air Servo Regulator Gas Valve Nat
Gas

Gas / Air Servo Regulator Gas Valve
Propane

2-30-000975

Gas / Air Servo Regulator Gas Valve
Propane

2-30-000114

1 ¼” Ball Valve lever handle

2-30-000113

1” Ball Valve lever handle

2-30-000957

1 ¼” Ball Valve Tee handle

1” Ball Valve Tee handle

2-40-000907

Sola Control

2-40-000917

Sola Display

2-45-000915

12VDC Power Supply (comes with display)

2-45-000914

Sola Wire Plug Sets

2-30-000765

Clips (set of 12)

2-30-000799

Door Latch, Large, for Heat Exchanger
Door

2-30-000798

Door Latch, Small, for electrical door

4-12-002000

Gasket Kit for Heat Exchanger / Burner (no
o-rings) includes below 8 items

2-12-000702

Burner Plate to Header Gasket

2-12-000703

Ignition Plate to Burner Plate Gasket

2-12-000704

Blower to Burner Plate Gasket

2-12-000210

Fiberglass Rope Gasket for Rails

2-12-000559

Tadpole Gasket (Head to Outside Cham-
ber)

2-12-000049

Fiberglass gasket for Inner S.S. jacket

Содержание Reliance 1000

Страница 1: ...INSTALLATIONAND OPERATIONMANUAL Reliance RLN High Efficiency Hydronic Boilers 500 000 3 000 000 BTU HR Serial National Board Number Model Fulton Order SoldTo Job Name Date RLN IOM 2012 1205...

Страница 2: ......

Страница 3: ...eSystem 3 2 SOLAControlProgramPresets 3 3 CommissionTheBoiler 3 3 TESTOFIGNITIONSAFETYSYSTEM 3 4 PerformTestofLowWaterCutOff 3 4 PerformTestofLimitControls 3 4 PerformTestofLowGasPressureSwitch 3 5 Pe...

Страница 4: ...TheFultonCompanies2012 TABLEOFCONTENTS RLN IOM 2012 1205 0 2...

Страница 5: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 1 1 INTRODUCTION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 6: ...his equipment observe all warnings cautions and notes in literature on stickers and labels and any additional safety precautions that apply Follow all safety codes and wear appropriate safety protecti...

Страница 7: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 2 1 INSTALLATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 8: ...ulton Reliance hot water boiler is an automatic fuel fired high efficiency boiler The boiler can either be of the sealed combustion direct vent type or utilize conventional combustion air intake and f...

Страница 9: ...provisions of local building codes or USA NFPA 54 ANSI Z223 1 Section 5 3 Air for Combustion and Ventilation 8 Locate the boiler so that the air supply and exhaust piping between the boiler and outsid...

Страница 10: ...iler Depth IN 29 3 29 3 34 3 42 2 MM 744 2 744 2 871 2 1071 8 D Boiler Depth withTrim IN 43 9 43 9 49 3 55 9 MM 1115 1115 1115 1419 8 E Air Inlet Diameter IN 4 6 8 10 MM 101 6 152 4 203 2 254 F Flue O...

Страница 11: ...to the coupling located in the top rear outlet section of the boiler Be installed in the vertical position Be installed with a 4 inch 101 6 mm nipple between the boiler and the safety valve NOTE Safe...

Страница 12: ...mote mounted from boiler Do not attach directly to the boiler Refer to Figures 3 5 for proper location of circulators 7 Install manual purging valves in all loops and zones Install a pressure reducing...

Страница 13: ...osed to refrigerated air circulation such boiler piping systems shall be equipped with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the coolin...

Страница 14: ...8 FIGURE 4 SAMPLE PIPING LAYOUT SINGLE BOILER APPLICATION WITH MIXING VALVE Dedicated Pump T Safety Relief Valve Heating Loop Return 12 3 Way Mixing Valve Strainer Cold Water Supply Air Separator PRV...

Страница 15: ...elief Valve T Safety Relief Valve Dedicated Pump T Safety Relief Valve Dedicated Pump Cold Water Supply Air Separator PRV P Expansion Tank Hot Water Heating Loop Supply Heating Loop Return System Pump...

Страница 16: ...the heat exchanger components Any presence of these contaminants will void the warranty Some soaps used for leak testing are corrosive to certain types of metals Rinse all piping thoroughly with clean...

Страница 17: ...ions as provided by your water conditioning or chemical treatment supplier 3 Appropriate flow rates and return water temperature may be achieved through primary and secondary flow loops Please refer b...

Страница 18: ...and domestic water heating air elimination must be provided either in the common piping or on every loop 6 When the boiler is installed at a higher level than baseboard radiation if used air eliminat...

Страница 19: ...lCondensateDrain Optional A condensate drain kit Figure 8 is intended for use with the Fulton Reliance boiler The Condensate Drain is Fulton Model Part Number 4 57 000440 Its recommended Operating Tem...

Страница 20: ...upply maintains a water level in the drain kit to prevent the flue gas from entering the boiler room through the condensate connection 3 The 1 1 2 connection shall be piped to an appropriate drain for...

Страница 21: ...n uninterruptible supply Fulton recommends connecting it before the Fast Fill valve to the boiler supply but after the back flow preventer to avoid contamination of a potable water supply Maximum allo...

Страница 22: ...ss than 3 inches 76 mm and one at a higher level within 12 inches 305 mm of the ceiling but not less than 3 in the boiler room wall This will provide a flow of air to exhaust the hot air from the boil...

Страница 23: ...a Category IV appliance The vent connection sizes are adequate for a Category IV arrangement Venting material must be appropriate for condensing positive pressure applications condensing occurs in th...

Страница 24: ...rain piping see Figure 9 The pipe from the boiler directed to the drain should be installed at a slope of per foot 6 Ensure that condensate drain piping will not be exposed to temperatures where water...

Страница 25: ...r space clearances to combustibles These air space clearances apply to indoor or outdoor vents whether they are open enclosed horizontal or vertical or pass through floors walls roofs or framed spaces...

Страница 26: ...owing for installation see Figure 11 1 The thimble is inserted through the wall from the outside Secure the outside flange to the wall with nails or screws and seal with adhesive material 2 Install th...

Страница 27: ...proximity to unprotected surfaces Sealing or shielding of the exposed surfaces with a corrosion resistant material such as an aluminum sheet may be required to prevent staining or deterioration 3 Do...

Страница 28: ...8 elbows when combining the distances on the air intake and exhaust with the piping diameters matching the standard connections 2 The installation of a recognized termination screen is required Contac...

Страница 29: ...iately after applying last coat of cement to pipe while inside socket surface and end of pipe are wet with cement insert end of pipe into socket turn pipe 1 4 turn to distribute cement evenly continue...

Страница 30: ...ERENT WIND CONDITIONS 4FT 122 CM FLASHING ADJUSTABLE 4 PVC PIPE FLASHING ADJUSTABLE ADHESIVE SEAL STORM COLLAR EXHAUST STACK IS DOWNWIND OF AIR INTAKE OPENING SCREENED INLET MIN 4FT 122 CM ABOVE AIR I...

Страница 31: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 3 1 OPERATION INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 32: ...r has escaped and only water is discharged close the zone valve When all zones have been purged one at a time close the vent on the combination shutoff purge valve 5 At this point the system has been...

Страница 33: ...power to the boiler and operate the circulator Circulate the system water for approximately 30 minutes to move all air to the automatic air separation point 7 Again open manual air vents at high poin...

Страница 34: ...e signal from the UV scanner 5 After 4 seconds the flame safeguard programmer will assume a Flame Failure condition and go to a lockout mode Lockout will require manual reset of the flame safeguard Th...

Страница 35: ...e high gas pressure switch 3 Manually reset the high gas pressure switch after it trips PerformTestofAirSwitch Fire the boiler and test the air switch as follows 1 At low fire turn the adjustment on t...

Страница 36: ...next to firing rate 4 Under Firing Rate Control tap Manual in Run Refer to Figure 16 5 Using test fire sheet enter the light off rpm s in the Manual Firing Rate box 6 Once the rpm s are entered tap OK...

Страница 37: ...ly If overheating occurs or the gas supply fails to shut off do not turn off or disconnect the electrical supply to the pump Instead shut off the gas supply at a location external to the boiler Shutti...

Страница 38: ...er password protected Control preset values CycleandRunHoursMonitoring Burner cycles burner run time and pump cycles can be viewed from the Statistics Configuration screen on the Control See Figure 14...

Страница 39: ...nce purposes only No Fulton document should substitute for full review of documentation available from the component manufacturer 4 CAUTION Only factory trained personnel should attempt to alter passw...

Страница 40: ...to Figure 19 Maximum OutdoorTemperature highest outdoor temperature in the outdoor reset curve This outdoor temperature correlates to the Low Water Temperature Minimum OutdoorTemperature lowest outdoo...

Страница 41: ...rature is at 20 degrees Fahrenheit the boiler temperature will be 172 degrees Fahrenheit The boiler will modulate to maintain this temperature and shutdown at 172 plus off Hysteresis which from the ab...

Страница 42: ...TheFultonCompanies2012 OPERATION RLN IOM 2012 1205 SECTION3 3 12...

Страница 43: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 4 1 MAINTENANCE INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 44: ...ntenance and inspection directions outlined in this section of the manual DailyMaintenanceandInspectionSchedule Daily maintenance and inspection must include the following 1 Observe operating temperat...

Страница 45: ...lint See Procedure for Cleaning the Air Inlet Filter 7 Verify the water loop style traps in the exhaust venting system are flooded ProcedureforCleaningtheAirInletFilter The air filter is an optional p...

Страница 46: ...at exchanger must be cleaned If cleaning is necessary remove the burner blower assembly prior to washing the copper finned tubes with water and non corrosive soap Examine the gaskets and note signs of...

Страница 47: ...Venturi mixing unit carefully swing the tubing away 5 Disconnect air switch sensing tubing between switch and Venturi mixing unit inlet 6 Disconnect high backpressure sensing tubing between switch an...

Страница 48: ...electrode 16 Use a soft clean cloth to remove accumulated contaminants from the UV detector scanner glass envelope 17 Use a soft clean cloth to remove accumulated contaminants from the sight glass 18...

Страница 49: ...control is reset the sequence returns to normal operation provided that the other limits are satisfied Insufficient flow of heat transfer medium causes lock out Boiler requires minimum flow when requi...

Страница 50: ...TheFultonCompanies2012 MAINTENANCE RLN IOM 2012 1205 SECTION4 4 8...

Страница 51: ......

Страница 52: ......

Страница 53: ...Questions Call 315 298 5121 orvisitusonlineat www fulton com 5 1 WARRANTY PARTS INTRODUCTION 1 INSTALLATION 2 OPERATION 3 MAINTENANCE 4 WARRANTY PARTS 5...

Страница 54: ...y part of the equipment of our manufacture that is found to be defective in workmanship or material within one 1 year of shipment from the factory provided this equipment has been installed operated a...

Страница 55: ...further information WARNING Use of non factory authorized replacement parts is not recommended for this equipment Use of non factory authorized parts may jeopardize safety and system performance and...

Страница 56: ...ulator Gas Valve Propane X X 2 30 000114 1 Ball Valve lever handle X X 2 30 000113 1 Ball Valve lever handle X X 2 30 000957 1 Ball Valve Tee handle X X 1 Ball Valve Tee handle X X 2 40 000907 Sola Co...

Страница 57: ...alve 30psi 1 X X 2 30 000951 Safety Relief Valve 60psi 1 X X 2 30 000221 Safety Relief Valve 30psi 1 X 2 22 001013 Bonding Screws X X X X 2 45 001015 Terminal Block X X X X 2 45 000916 Tyco Connector...

Страница 58: ...r Description RLN 750 RLN 1000 RLN 1500 RLN 2000 2 60 000118 Adhesive Spray X X X X 2 40 000625 24VAC Power Supply X X X X 2 45 000339 3 position switch X X X X 2 45 000411 Red Alarm Light X X X X 2 4...

Страница 59: ......

Страница 60: ...nstallation Operation and Maintenance manual may be reproduced in any form or by any means without permission in writing from the Fulton Companies Fulton BoilerWorks Inc Fulton Heating Solutions Inc F...

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