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Frontier DM1160, Руководство оператора

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Troubleshooting guide

DM1160

$

TROUBLESHOOTING GUIDE

-

Problem

Cause

Remedy

Uneven stubble.

Dull or broken knives.

Replace knives.

Knives not installed correctly.

Make sure the arrow on the 

knife upper face is pointing in 
the disk's direction of rotation.

Too low PTO speed (rotational 

frequency).

Increase speed to 540 min

-1

.

Soil build up in front of the 

cutterbar.

Very wet working conditions.

Adjust main frame height with 

regards to the ground.

Bad ground contour 

adaptation.

Incorrect main frame setting.

Adjust main frame height with 

regards to the ground.

Excessive ground speed.

Reduce ground speed.

Insufficient cutterbar ground 

clearance in "headland turn" 
position.

Incorrect tractor lift linkage 

setting.

See machine attachment.

Too long levelling rod 

adjustment on tractor 3-point 
lift.

Shorten levelling rods on 

tractor 3-point lift.

Lengthened cylinder rod.

Shorten cylinder rod.

Considerable vibrations.

Nylon plug missing.

Immediately replace missing 

cap.

Too frequent safety breakback 

release.

Insufficient spring washer 

compression.

Increase spring washer 

compression.

Poor division between cut and 

uncut crop.

Tangled and down crops.

Check swath shield retaining 

spring tension.

Содержание DM1160

Страница 1: ...OPERATOR S MANUAL DISK MOWER DM1160 9N004AUS F English USA 12 2012...

Страница 2: ......

Страница 3: ...xt owner if you re sell the machine Your John Deere dealer can offer a complete line of original manufacturer service parts These parts are manufactured and carefully inspected in the same factory tha...

Страница 4: ...this document 6 Safety instructions 7 Location and description of safety decals on the machine 16 Machine specifications 21 Description and glossary 21 Technical specifications 22 Sound levels 22 Putt...

Страница 5: ...7 Adjustments in working position 39 Machine use 42 Optional equipment 43 Reinforced PTO shaft 43 HD disks 43 Raised skid shoes 48 2 swath shields 48 Inner swath shield 49 Maintenance and storage 50 F...

Страница 6: ...4 Identification of the machine DM1160 IDENTIFICATION OF THE MACHINE 1 Front view 2 Rear view...

Страница 7: ...ty claim Type DM1160 Serial no 4 Optional equipment Check the boxes corresponding to the equipment fitted on your machine TY PE MA SS E kg KU HN S A 67700 SA VE RN E FR AN CE N MAD E IN FRA NCE DEERE...

Страница 8: ...entially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed strictly could result in...

Страница 9: ...e machines operation and understand safety regulations and procedures for preventing accidents The operator must follow the safety instructions in this manual and in the warnings posted on the machine...

Страница 10: ...ce and in good condition Immediately replace any worn or damaged guard Precautions when driving Tractor handling stability performance and braking efficiency are all affected by weight distribution tr...

Страница 11: ...es be less than 20 of the tractor s unladen weight If necessary add ballast weights to the front or to the rear to preserve the steering and braking efficiency Transport position Before transporting t...

Страница 12: ...rcuit To avoid making incorrect connections mark hydraulic couplers and corresponding hoses with colors WARNING Functions could be reversed for example lift lower and cause accidents Regularly check t...

Страница 13: ...the rotating PTO shaft or the adapter to be unguarded The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table When uncoupling the mac...

Страница 14: ...arnings are placed in safety decal form on various parts of the machine They are there to warn you of potential dangers and to tell you how to avoid accidents Always keep the safety decals clean and r...

Страница 15: ...ectric circuit or before any electric welding is carried out on the attached machine disconnect the machine from the tractor electrical circuit Also disconnect alternator and battery terminals Repairs...

Страница 16: ...e cutting height to avoid contact with stones or rocks Never start the machine when there are people nearby Even when the machine is used properly objects may be thrown Stones and other foreign object...

Страница 17: ...missing cover Before engaging the PTO rest the cutterbar on the ground Make sure all the guards are in place Keep all persons and animals away from the danger zone Stay a safe distance from the machin...

Страница 18: ...n rotating driveline can cause serious injury or death Keep all shields in place 099 262 10 099 257 10 Operate only with 540 rpm PTO CAUTION 099 261 10 1 Keep all shields in place 2 Disengage and shut...

Страница 19: ...tion key and wait until all moving parts have come to a complete stop and apply park brake Projections 3 Stones and other debris projected by the moving parts can travel a long distance The protection...

Страница 20: ...aged and the moving parts have not come to a complete stop Body crushing 5 Stay a safe distance from the machine Crushing hazard Do not step on the machine 6 Do not step on the machine Risk of falling...

Страница 21: ...guards are in place and stay at a safe distance from rotating parts PTO speed 10 Never operate the machine at a PTO speed higher than 540 min 1 099 261 10 1 Keep all shields in place 2 Disengage and s...

Страница 22: ...h instructions given in the tractor and machine operator s manuals To locate a leak protect body and hands from liquid under pressure and use appropriate means cardboard or similar material Avoid seri...

Страница 23: ...CIFICATIONS 1 Description and glossary 0 1 Check chain 2 Three point hitch coupler 3 Safety breakback 4 Parking stand 5 Work transport cylinder 6 Compensating spring 7 Belt guard 8 Front guard 9 Cutte...

Страница 24: ...72 m 5 8 Height in transport position 2 95 m 9 8 Length in transport position 2 00 m 6 7 Disk rotational speed 3030 min 1 PTO speed 540 min 1 Weight 452 kg 996 lb Minimum PTO power requirement 31 kW 4...

Страница 25: ...wrench 1 to carry out certain adjustment and maintenance tasks 2 Coupling and uncoupling The machine adapts to tractors fitted with a 3 point hitch coupler category 1 or 2 Description of coupling ele...

Страница 26: ...ractor s authorized gross weight as well as its lift capacity and maximum weight per axle are not exceeded The front axle load 1 must never under any circumstances be less than 20 of the tractor s unl...

Страница 27: ...Preparing the machine Linkage adjustment The machine adapts to tractors fitted with a 3 point hitch coupler category 1 or 2 3 point Category 1 Place lower links in position a 3 point Category 2 Place...

Страница 28: ...s to the hitch pins on either sides of the machine a Secure each hitch pin with lynch pin b Attach top link Lift the machine using the tractor lift linkage until the parking stand no longer rests on t...

Страница 29: ...g into service 27 DM1160 Hydraulic connections Connect the mowing unit lift cylinder to a single acting valve Check chain Fit check chains See section Frame height adjustment to position the check cha...

Страница 30: ...t be maintained When the PTO shaft is in its maximum extended position the tube overlap must be more than 250 mm 10 If this is not the case Mark length H to cut when the transmission is the maximum ov...

Страница 31: ...position Measure and adjust the height of the hitch pins until the same measure is obtained on each side Note the difference in height between the two hitch pins Place the machine in working position...

Страница 32: ...ain link corresponding to the required frame height and lock using roll pin 2 Attach each check chain with its hook supplied with the machine to one of the upper free holes at the tractor s top link a...

Страница 33: ...eakback releases after reset tighten screw 1 to increase spring washer compression Basic adjustments L 96 mm 3 8 A 20 times 2 washers If the machine hits an obstacle disengage the PTO drive stop the t...

Страница 34: ...2 Put compensation system in working position using pin 2 and lynch pin 1 Remove R clip 2 Remove transport lock 1 Install lock 1 on frame Secure using R clip 2 For tractors not fitted with a hydrauli...

Страница 35: ...parking stand 2 until push button engages in position 3 Lower the tractor three point linkage to rest the machine on the ground Detach the top link from the machine end Uncouple the primary PTO shaft...

Страница 36: ...t linkage Remove lynch pin 1 and pin 2 Lock compensation system in transport position using pin 2 and lynch pin 1 Unlock and lift front guard using 16mm box spanner supplied with the machine The guard...

Страница 37: ...cylinder to bring the mowing unit in transport position Remove R clip 2 Remove transport lock 1 Install transport lock 1 Secure using R clip 2 The machine is in transport position Never engage the tra...

Страница 38: ...e road regulations Check that the retroreflective signalling equipment is clean before going on public roads Before driving the machine on public roads ensure that the machine complies with current hi...

Страница 39: ...with the tractor s three point linkage Remove lynch pin 1 and pin 2 Put compensation system in working position using pin 2 and lynch pin 1 Remove R clip 2 Remove transport lock 1 Before placing the m...

Страница 40: ...vate the transport work cylinder control valve in the pivot into work position Press lock 1 and lower front guard 2 The guard locks automatically The machine is in working position During work only us...

Страница 41: ...1 depending on the tractors To obtain a different cutting height Place the machine in working position Lower the machine on the ground to remove weight from the top link Modify the top link length to...

Страница 42: ...ng system The swathing system comprises A swath shield A swath stick The swath stick fitted on the swath shield can be adjusted in 6 positions according to the working conditions Adjust stick angle ac...

Страница 43: ...ntal lengthen cylinder rod To switch from configuration a to configuration b Remove bolts 1 and nuts 2 Offset rod 3 to the required position Reinstall bolts 1 and nuts 2 Tightening torque 4 9 daN m 36...

Страница 44: ...540 min 1 During work only use the tractor lift linkage to place the machine in headland turn position Drive speed Before mowing and to reduce risks of projections lower the front guard Keep all perso...

Страница 45: ...the machine can be fitted with a longer reinforced PTO shaft with a free wheel Too short standard PTO shaft Tractor fitted with a hydraulic PTO PTO shaft angle exceeds X 25 degrees at work 2 HD disks...

Страница 46: ...es Damaged knives Very rough conditions can cause knives to crack and become deformed Worn knives Knife length C must exceed 80 mm 3 15 Knife width B measured at a distance A of 10 mm 0 4 from the dis...

Страница 47: ...ational When the bolt head wear reaches the center line of the bolt When diameter D of the bolt shoulder is less than 15 mm 0 6 After having been removed 5 times Replace nuts in the following cases Wh...

Страница 48: ...ndicates the disk s direction of rotation Make sure that the securing nut and bolt are in good condition and if necessary replace them Torque knife locknut to 7 5 daN m 55 lbf ft Dull knives require m...

Страница 49: ...enter of dust seal 3 at the bottom Position their largest diameters at right angles to each other Position conical center of spring washer at the top Place a wooden wegde 2 between two disks to stop t...

Страница 50: ...4 4 8 Replace the end disk skids by the 2 raised skid shoes 4 2 swath shields Kit no KN1036010 The 2 swath shields enable reducing the swath width to approximately 1 30 m 4 3 depending on the crop den...

Страница 51: ...Optional equipment 49 DM1160 5 Inner swath shield Kit no KN1036000 The inner swath shield enables reducing the swath width by approximately 300 mm 1 depending on the crop density...

Страница 52: ...t until all moving parts have come to a complete stop BEFORE ADJUSTING MAINTAINING OR REPAIRING THE MACHINE TURN OFF THE ENGINE REMOVE IGNITION KEY AND WAIT UNTIL ALL MOVING PARTS HAVE COME TO ACOMPLE...

Страница 53: ...2 Lubrication Clean grease zerks before greasing PTO shaft Primary PTO shaft Every 8 hours universal joints 1 Every 20 hours transmission tube 2 Every 40 hours Guide rings 3 Lubricate with multi purp...

Страница 54: ...the opening of the filler plug Clean and reinstall filler plug 1 and its washer Replace if necessary Before draining oil operate the machine for a few minutes so that the oil warms up The cutterbar is...

Страница 55: ...ral gearbox oil level The oil level must reach the lower edge of the emptying hole Clean and reinstall drain plug 2 and its washer Clean and reinstall filler plug 1 and its washer Before draining oil...

Страница 56: ...repairing the machine turn off ignition key and wait until all moving parts have come to a complete stop Regularly check belt tension and in particular during the first hours of use Never replace belt...

Страница 57: ...s 1 Tighten screw 2 to tension belts Check belt tension Tighten the 2 nuts 1 Torque 13 daN m 96 lbf ft Breather plug checking and cleaning From the working position Remove breather plug 1 Clean and ch...

Страница 58: ...nd reinstall filler plug 1 and its washer Replace if necessary If it is found that the transmission case is very hot to touch by hand there is no cause of alarm provided Lubrication recommendations ha...

Страница 59: ...cases Damaged knives Very rough conditions can cause knives to crack and become deformed Worn knives Knife length C must exceed 80 mm 3 15 Knife width B measured at a distance A of 10 mm 0 4 from the...

Страница 60: ...erational When the bolt head wear reaches the center line of the bolt When diameter D of the bolt shoulder is less than 15 mm 0 6 After having been removed 5 times Replace nuts in the following cases...

Страница 61: ...indicates the disk s direction of rotation Make sure that the securing nut and bolt are in good condition and if necessary replace them Torque knife locknut to 7 5 daN m 55 lbf ft Dull knives require...

Страница 62: ...l center of dust seal 3 at the bottom Position their largest diameters at right angles to each other Position conical center of spring washer at the top Place a wooden wegde 2 between two disks to sto...

Страница 63: ...a dry place Inspect and replace worn knives and bolts See section Inspection of knives and securing elements Slacken V belts and check their condition Fully lubricate the machine At the start of each...

Страница 64: ...frame setting Adjust main frame height with regards to the ground Excessive ground speed Reduce ground speed Insufficient cutterbar ground clearance in headland turn position Incorrect tractor lift li...

Страница 65: ......

Страница 66: ......

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Страница 68: ...Imprim en France par KUHN Printed in France by KUHN...

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