16
Close the shielding gas cylinder valve if no welding is taking place.
If the shielding gas cylinder is not connected, leave the valve cap in place on the cylinder.
The manufacturer's instructions must be observed as well as applicable national and inter-
national regulations for shielding gas cylinders and accessories.
Danger from es-
caping shielding
gas
Risk of suffocation from the uncontrolled escape of shielding gas
Shielding gas is colourless and odourless and, in the event of a leak, can displace the ox-
ygen in the ambient air.
-
Ensure an adequate supply of fresh air with a ventilation rate of at least 20 m³/hour.
-
Observe safety and maintenance instructions on the shielding gas cylinder or the main
gas supply.
-
Close the shielding gas cylinder valve or main gas supply if no welding is taking place.
-
Check the shielding gas cylinder or main gas supply for uncontrolled gas leakage be-
fore every start-up.
Safety measures
at the installation
location and dur-
ing transport
A device toppling over could easily kill someone. Place the device on a solid, level surface
such that it remains stable
-
The maximum permissible tilt angle is 10°.
Special regulations apply in rooms at risk of fire or explosion
-
Observe relevant national and international regulations.
Use internal directives and checks to ensure that the workplace environment is always
clean and clearly laid out.
Only set up and operate the device in accordance with the degree of protection shown on
the rating plate.
When setting up the device, ensure there is an all-round clearance of 0.5 m (1 ft. 7.69 in.)
to ensure that cooling air can flow in and out freely.
When transporting the device, observe the relevant national and local guidelines and ac-
cident prevention regulations. This applies especially to guidelines regarding the risks aris-
ing during transport.
Do not lift or transport operational devices. Switch off devices before transport or lifting.
Before transporting the device, allow coolant to drain completely and detach the following
components:
-
Wirefeeder
-
Wirespool
-
Shielding gas cylinder
After transporting the device, the device must be visually inspected for damage before
commissioning. Any damage must be repaired by trained service technicians before com-
missioning the device.
Safety measures
in normal opera-
tion
Only operate the device when all safety devices are fully functional. If the safety devices
are not fully functional, there is a risk of
-
injury or death to the operator or a third party
-
damage to the device and other material assets belonging to the operator
-
inefficient operation of the device
Any safety devices that are not functioning properly must be repaired before switching on
the device.
Never bypass or disable safety devices.
Before switching on the device, ensure that no one is likely to be endangered.
Содержание TPS/i Robotics Pull
Страница 2: ...2...
Страница 4: ...4...
Страница 19: ...General information...
Страница 20: ......
Страница 41: ...Controls connections and mechani cal components...
Страница 42: ......
Страница 50: ...50 Side view No Function 11 Cover 12 Implementation 13 Gas test wire threading control panel option...
Страница 57: ...Installation conventional robot...
Страница 58: ......
Страница 60: ...60...
Страница 64: ...64 Fitting the TPSi wire buffer Fitting the TPSi wire buffer 1 Fitting to the robot 1 Fitting to a balancer 1 1...
Страница 70: ...70 3 3 Steel inner liner 1 1 1 1 2 3...
Страница 73: ...73 EN 1 2...
Страница 75: ...75 EN 2 Fitting the inner liner unreeling wirefeeder Split Box SB 500i R 1 2 3 4 2 1 2 3 4...
Страница 76: ...76 Fitting the inner liner SplitBox WF 25i with inter nal inner liner 1 2 3 4 1 2 3 4...
Страница 78: ...78 3 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 3 4 3 1 2 3 4...
Страница 79: ...79 EN 5 Fitting the inner liner unreeling wirefeeder Split Box SB60i 1 2 3 4 5 1 2 3 4...
Страница 84: ...84...
Страница 85: ...Installation PAP...
Страница 86: ......
Страница 88: ...88 Fitting the SplitBox Fitting the SB 500i R PAP 1 2 1 2...
Страница 91: ...91 EN 5 6 Installing the CrashBox i Dum my on the robot 1 2 3 6 7 1 2 3...
Страница 95: ...95 EN 3 3 Steel inner liner 1 1 1 1 2 3...
Страница 98: ...98 1 2...
Страница 101: ...101 EN 2 3 4 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 2 3 4 1 2...
Страница 102: ...102 3 4 5 Fitting the inner liner wire buffer WF Robacta Drive with internal wire feeding hose 1 2 3 4 5 1 2...
Страница 104: ...104...
Страница 105: ...Start up...
Страница 106: ......
Страница 109: ...109 EN Inserting replac ing the WF 25i Ro bacta Drive feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 110: ...110 7 8 9 10 11 12 7 8 9 10 11 12...
Страница 111: ...111 EN Inserting replac ing the WF 60i Ro bacta Drive CMT feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 112: ...112 7 8 9 10 11 12 7 8 9 10 11 12...
Страница 117: ...Troubleshooting maintenance and disposal...
Страница 118: ......
Страница 126: ...126 Replacing the WF Robacta Drive gas saver nozzle 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 127: ...127 EN 7 Replacing the SB 60i R inner liner Removing the inner liner 1 2 3 4 7 1 2 3 4...
Страница 128: ...128 Inserting the inner liner 1 2 3 4 1 2 3 4...
Страница 132: ...132 Fitting wearing parts to the torch body 1 2 3 Fitting wearing parts to the torch body MTW 700 i 1 2 1 2 3 1 2...
Страница 133: ...133 EN Removing the CrashBox PAP from the robot 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 134: ...134 7 8 9 Disposal Dispose of in accordance with the applicable national and local regulations 7 8 9...
Страница 135: ...Technical data...
Страница 136: ......
Страница 146: ......
Страница 147: ......