113
EN
Feeding in the wire electrode
Insulated routing
of wire electrode
to wirefeeder
An earth contact or short-circuit can be caused by:
-
a non-insulated, exposed length of wire electrode coming into contact with a conduc-
tive object during the welding process
-
missing insulation between the wire electrode and the earthed enclosure of a robot cell
-
chafed wirefeeding hoses, exposing the wire electrode
To avoid earth contact or short-circuit:
-
Use wirefeeding hoses for insulated routing of wire electrode to wirefeeder
-
To prevent chafing, do not route the wirefeeding hoses over sharp edges
-
Use hose holders or hose protectors where necessary
-
Coupling pieces and hoods for welding wire drums are recommended to ensure safe
transport of the wire electrode
Feeding in the
wire electrode
WARNING!
Risk of serious injury and damage or an inferior weld as a result of
earth contact or short-circuit of a non-insulated wire electrode. In the case of au-
tomated applications, ensure that only an insulated wire electrode is routed from
the welding wire drum, large wirefeeder spool or wirespool to the wirefeeder (e.g.
by using a wirefeeding hose).
CAUTION!
Risk of injury and damage from the welding current and accidental ig-
nition of an arc. Before starting work, disconnect the ground earth connection be-
tween the welding system and the workpiece.
CAUTION!
Risk of injury and damage from wire electrode emerging. While work-
ing:
-
hold the welding torch with the end directed away from the face and body
-
wear suitable protective goggles
-
do not point the welding torch at people
-
make sure that the wire electrode does not touch any conductive or earthed
parts (e.g. housing)
-
ensure that all covers are closed, all side panels are in place and that all safe-
ty devices are intact and in their proper place (e.g. protection devices).
CAUTION!
Risk of damage to the welding torch from sharp end of wire electrode.
Deburr the end of the wire electrode well before threading in.
CAUTION!
Risk of injury from springiness of spooled wire electrode. When insert-
ing the wire electrode into the 4 roller drive, hold the end of the wire electrode firm-
ly to avoid injuries caused by the wire springing back.
CAUTION!
Risk of injury from moving or rotating parts in the welding system. En-
sure that all covers are closed and that all parts are fitted properly and remain in
place during operation.
Содержание TPS/i Robotics Pull
Страница 2: ...2...
Страница 4: ...4...
Страница 19: ...General information...
Страница 20: ......
Страница 41: ...Controls connections and mechani cal components...
Страница 42: ......
Страница 50: ...50 Side view No Function 11 Cover 12 Implementation 13 Gas test wire threading control panel option...
Страница 57: ...Installation conventional robot...
Страница 58: ......
Страница 60: ...60...
Страница 64: ...64 Fitting the TPSi wire buffer Fitting the TPSi wire buffer 1 Fitting to the robot 1 Fitting to a balancer 1 1...
Страница 70: ...70 3 3 Steel inner liner 1 1 1 1 2 3...
Страница 73: ...73 EN 1 2...
Страница 75: ...75 EN 2 Fitting the inner liner unreeling wirefeeder Split Box SB 500i R 1 2 3 4 2 1 2 3 4...
Страница 76: ...76 Fitting the inner liner SplitBox WF 25i with inter nal inner liner 1 2 3 4 1 2 3 4...
Страница 78: ...78 3 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 3 4 3 1 2 3 4...
Страница 79: ...79 EN 5 Fitting the inner liner unreeling wirefeeder Split Box SB60i 1 2 3 4 5 1 2 3 4...
Страница 84: ...84...
Страница 85: ...Installation PAP...
Страница 86: ......
Страница 88: ...88 Fitting the SplitBox Fitting the SB 500i R PAP 1 2 1 2...
Страница 91: ...91 EN 5 6 Installing the CrashBox i Dum my on the robot 1 2 3 6 7 1 2 3...
Страница 95: ...95 EN 3 3 Steel inner liner 1 1 1 1 2 3...
Страница 98: ...98 1 2...
Страница 101: ...101 EN 2 3 4 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 2 3 4 1 2...
Страница 102: ...102 3 4 5 Fitting the inner liner wire buffer WF Robacta Drive with internal wire feeding hose 1 2 3 4 5 1 2...
Страница 104: ...104...
Страница 105: ...Start up...
Страница 106: ......
Страница 109: ...109 EN Inserting replac ing the WF 25i Ro bacta Drive feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 110: ...110 7 8 9 10 11 12 7 8 9 10 11 12...
Страница 111: ...111 EN Inserting replac ing the WF 60i Ro bacta Drive CMT feed rollers 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 112: ...112 7 8 9 10 11 12 7 8 9 10 11 12...
Страница 117: ...Troubleshooting maintenance and disposal...
Страница 118: ......
Страница 126: ...126 Replacing the WF Robacta Drive gas saver nozzle 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 127: ...127 EN 7 Replacing the SB 60i R inner liner Removing the inner liner 1 2 3 4 7 1 2 3 4...
Страница 128: ...128 Inserting the inner liner 1 2 3 4 1 2 3 4...
Страница 132: ...132 Fitting wearing parts to the torch body 1 2 3 Fitting wearing parts to the torch body MTW 700 i 1 2 1 2 3 1 2...
Страница 133: ...133 EN Removing the CrashBox PAP from the robot 1 2 3 4 5 6 1 2 3 4 5 6...
Страница 134: ...134 7 8 9 Disposal Dispose of in accordance with the applicable national and local regulations 7 8 9...
Страница 135: ...Technical data...
Страница 136: ......
Страница 146: ......
Страница 147: ......