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Table of contents

Safety Instructions

Explanation of Safety Instructions

General

Intended use

Environmental conditions

Obligations of the Operating Company

Obligations of Personnel

Personal protection and protection of others

Notes on the correct handling of the cleaning and Print electrolytes

Risks from grid current and cleaning current

EMC measures

Particular hazard areas

Safety measures at the setup location and during transport

Safety measures in normal operation

Commissioning, maintenance and repair

Transport information

Setup regulations

Warning notices on the device

Operating controls, connections and mechanical components

Safety

Operating controls and connections

Safety Instructions for commissioning, operation, and maintenance

Read and follow the Safety Instructions!

Safety Instructions for commissioning, operation, and maintenance

Mounting the cleaning electrode

Overview

Mounting the cleaning electrode

Attaching the supplied cleaning felt to the cleaning electrode

Mounting the optionally available cleaning felt

Mounting cleaning felt by means of torch holder - 22 mm / 0.87 inch cleaning electrode

Mounting cleaning felt by means of torch holder - 10 mm / 0.39 inch cleaning electrode

Mounting cleaning felt by means of O-ring - 35 mm / 1.38 inch cleaning electrode

Mounting the cleaning brush

Readjusting the cleaning brush

Preparing the workstation

Connecting the grounding cable and cleaning torch cable

Preparing the workstation

Before using the cleaning torch for the first time

Cleaning

Screwing the cleaning electrolyte onto the cleaning torch

Placing the cleaning torch in the cleaning torch holder

Placing the cleaning torch in the cleaning torch holder

Mounting the Print electrode and Print felt

EN-US

Содержание MagicCleaner 150

Страница 1: ...ints on elemental chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy MagicCleaner 150 EN US Operating instructions 42 0426 0395 EA 002...

Страница 2: ......

Страница 3: ...ety Instructions 20 Safety Instructions for commissioning operation and maintenance 20 Mounting the cleaning electrode 23 Overview 23 Mounting the cleaning electrode 24 Attaching the supplied cleaning...

Страница 4: ...4 Printing 45 After the Print process 46 Service maintenance and disposal 49 General 49 At every start up 49 At the end of each shift 49 Disposal 49 Technical data 51 MagicCleaner 150 EF 150 CN 150 np...

Страница 5: ...ets belonging to the operating company Inefficient operation of the device All persons involved in the commissioning operation maintenance and servicing of the device must Be suitably qualified Have f...

Страница 6: ...Ambient air free of dust acids corrosive gases or substances Altitude above sea level up to 2000 m 6561 ft 8 16 in Obligations of the Operating Com pany The operating company must only allow persons...

Страница 7: ...and chemicals Breathing protection The required condition of work clothing and protective measures are indicated on the safety data sheet of the cleaning and Print electrolytes Immediately remove work...

Страница 8: ...metals Store in a cool and dry place Provide acid resistant floor Keep under lock and key and out of reach of children Other notes To avoid thermal decomposition do not heat danger of toxic gases bein...

Страница 9: ...itched on again by applying a clearly legible and understandable warning sign The device may only be opened by professionally trained service technicians EMC measures It is the responsibility of the o...

Страница 10: ...Use instructions and checks within the company to ensure that the vicinity of the work place is always clean and organized Only set up and operate the device in accordance with the protection class s...

Страница 11: ...sing parts Always use original housing screws in the appropriate number with the specified torque Safety inspection The manufacturer recommends that a safety inspection of the device be performed at l...

Страница 12: ...ng optional Intended use The MagicCleaner 150 is intended exclusively for the electrochemical cleaning of stain less steel Any other use is deemed to be not in accordance with the intended purpose The...

Страница 13: ...yonet connector 7 Cleaning electrode 10 mm 0 39 inch 8 3 x cleaning felt 10 mm 0 39 inch 9 Cleaning electrode 22 mm 0 87 inch 10 3 x cleaning felt 22 mm 0 87 inch 11 Adapter for cleaning brush 12 Clea...

Страница 14: ...10 mm 0 39 inch 42 0510 0506 6 10 x cleaning felt 10 mm 0 39 inch 42 0510 0507 7 Cleaning electrode 22 mm 0 87 inch 70 42 0510 0502 8 10 x cleaning felt 22 mm 0 87 inch 70 42 0510 0503 9 Cleaning elec...

Страница 15: ...13 6 x cleaning electrolyte blue 0 1 l 42 0510 0381 14 6 x cleaning electrolyte red 0 1 l 42 0510 0380 15 Neutralizer 1 l spray bottle 42 0510 0385 5 l canister 42 0510 0386 15 EN US...

Страница 16: ...20 Print torch 21 Allen key WAF 2 5 mm 22 Print torch cable 23 Print electrode 24 5 x O ring for attaching the Print felt to the Print electrode 25 20 x Print felt 26 Print film option to be ordered...

Страница 17: ...heaters or annealing furnaces direct sunlight etc Warning notices on the device The device is equipped with warning notices and a rating plate The warning notices and rating plate must not be removed...

Страница 18: ...ns of the system components especially the safety rules Operating con trols and connec tions 1 2 3 4 Control panel 5 6 7 8 Front back 1 Controller cleaning power 1 low cleaning power 2 medium cleaning...

Страница 19: ...rounding cable 7 Mains cable with strain relief Depending on the version of the device 8 Power switch 15 14 13 12 11 10 9 Cleaning torch cleaning torch holder 9 Cleaning electrolyte 0 1 l For screwing...

Страница 20: ...ood the Operating Instructions Do not use the functions described here until you have fully read and understood all of the Operating Instructions for the system components especially the safety rules...

Страница 21: ...or Print elec trolytes cannot escape in an uncon trolled manner CAUTION Danger from live cleaning electrodes cleaning brushes and Print electrodes Damage to the workpiece and cleaning electrode or Pr...

Страница 22: ...life will be reduced If burns or cracks are visible on the cleaning felt or cleaning brush replace them Do not make contact between cleaning electrode and workpiece without cleaning felt NOTE To preve...

Страница 23: ...ing the cleaning electrode Overview The following cleaning electrodes are available for cleaning and polishing 22 mm 0 87 inch 22 mm 0 87 inch 70 35 mm 1 38 inch 10 mm 0 39 inch 10 mm 0 39 inch 70 23...

Страница 24: ...Mounting the cleaning elec trode 1 1 IMPORTANT When inserting the cleaning electrode make sure that the plastic tube is inserted into the hole on the cleaning torch 1 2 1 2 2 5 Nm 1 84 lb ft 3 24...

Страница 25: ...zes 10 mm 0 39 inch and 22 mm 0 87 inch These cleaning felts are manufactured in the form of a pocket and are slid over the cleaning electrodes Fixing by means of an O ring or rubber ring is not neces...

Страница 26: ...torch holder 22 mm 0 87 inch cleaning elec trode Alternative mounting option if cleaning felt other than the felt supplied is used for the 22 mm 0 87 inch cleaning electrode 1 1 1 2 1 3 1 4 5 Other cl...

Страница 27: ...h cleaning elec trode Alternative mounting option if cleaning felt other than the felt supplied is used for the 10 mm 0 39 inch cleaning electrode 1 1 1 2 1 3 1 4 5 Other cleaning felt O rings and wid...

Страница 28: ...means of O ring 35 mm 1 38 inch cleaning elec trode Mounting option of the cleaning felt for the 35 mm 1 38 inch cleaning electrode 1 2 Other cleaning felt O rings and wide rubber rings are optionally...

Страница 29: ...inserting the cleaning brush make sure that the plastic tube is inserted into the hole on the cleaning torch 1 3 1 2 max 15 mm max 0 59 inch 2 5 Nm 1 84 lb ft 4 IMPORTANT The fibers of the cleaning b...

Страница 30: ...h housing towards the cleaning torch Only push the brush housing back when the cleaning brush is mounted on the cleaning torch The first few times you push the brush housing back this may require more...

Страница 31: ...ging Ensure that cleaning or Print electrolytes cannot escape in an uncontrolled manner Provide suitable cleaning felt or Print felt also for changing Keep neutralizer within easy reach Prepare cloths...

Страница 32: ...ing torch for the first time NOTE The cleaning torches are tested and filled with glycol before delivery Before using for the first time pump out the cleaning torch well with the hand pump to remove a...

Страница 33: ...to property and the environment Observe the safety data sheets of the cleaning electrolytes Observe Safety Instructions from page 20 The following cleaning electrolytes are available for cleaning purp...

Страница 34: ...orch in the cleaning torch holder Place the cleaning torch with mounted cleaning electrode in the cleaning torch holder 1 1 Place cleaning torch with mounted cleaning brush in cleaning torch holder 1...

Страница 35: ...a cleaning brush 2 1 1 With increasing cleaning power higher cleaning speeds are possible 3 1 4 2 4 5 x 2 3 sec Press the hand pump 4 to 5 times at intervals of 2 to 3 seconds each time it is used fo...

Страница 36: ...y slight pressure to the weld If the operating noise crackling is increased insufficient cleaning electrolyte is be ing used it is better to clean in a puddle than too dry Always hold the cleaning bru...

Страница 37: ...cloths wetted with cleaning electrolyte in household waste Dispose of cloths wetted with cleaning electrolyte in accordance with regional regu lations Observe the safety data sheets of the cleaning e...

Страница 38: ...ctrolyte red 0 1 l 42 0510 0380 Supply of the cleaning electrolyte via the cleaning torch and the hand pump NOTE The same cleaning electrodes are used for polishing as for cleaning The cleaning electr...

Страница 39: ...cleaning felt mounted on the cleaning torch see from page 24 Cleaning electrolyte red 0 1 l screwed onto the cleaning torch see from page 33 2 1 2 1 1 1 1 DC POLISH Polishing 2 1 1 Polishing with max...

Страница 40: ...olishing 1 1 1 2 3 Switching off the device IMPORTANT For an optimal cleaning result subsequently remove the excess cleaning electrolyte to avoid white spots due to cleaning electrolyte residues Final...

Страница 41: ...of cloths wetted with cleaning electrolyte in household waste Dispose of cloths wetted with cleaning electrolyte in accordance with regional regu lations Observe the safety data sheets of the cleanin...

Страница 42: ...stain less steel Logos graphics texts numbers etc can be printed on the surface using a customizable Print film The print on stainless steel can be either light or dark For printing on stainless stee...

Страница 43: ...9 O ring 10 20 x Print felt 11 Print film option to be ordered separately from Fronius Mounting the Print electrode and Print felt 1 2 3 4 43 EN US...

Страница 44: ...Preparing the workstation for Printing For further preparation steps see Preparing the workstation from page 31 1 2 3 44...

Страница 45: ...rol have no in fluence on the Print process IMPORTANT Use the correct Print electrolyte depending on the Print process Print electrolyte black 0 1 l for dark printing Print electrolyte white 0 1 l for...

Страница 46: ...n changing the Print operating mode carry out a test print 4 Position and secure the Print film on the workpiece to be printed Pass the Print electrode with Print felt sev eral times over the Print fi...

Страница 47: ...1 3 3 N e u t r a l i z e r As an alternative to the neutralizer a microfiber cloth moistened with clear water can be used 4 New dry microfiber cloth 5 47 EN US...

Страница 48: ...2 N e u t r a l i z e r New dry microfiber cloth clean both sides of the Print film clear water can be used as an alternative to the neutralizer 6 48...

Страница 49: ...parts and accessories from the manufacturer NOTE The air inlet and outlet openings on the device must not be blocked or even par tially covered At the end of each shift In case of residues of cleanin...

Страница 50: ...collection and disposal system Proper disposal of the used device promotes sustainable recycling of material resources A failure to observe this may lead to potential health environmental impacts 50...

Страница 51: ...ection class IP 23 Dimensions l w h 365 130 285 mm 14 37 5 12 11 22 inch Weight 4 5 kg 9 92 lb Noise generation 10 dB A Ambient temperature 0 40 C 32 104 F Bearing temperature 1 20 55 C 4 131 F Max al...

Страница 52: ...ection class IP 23 Dimensions l w h 365 130 285 mm 14 37 5 12 11 22 inch Weight 4 5 kg Noise generation 10 dB A Ambient temperature 0 40 C 32 104 F Bearing temperature 1 20 55 C 4 131 F Max altitude a...

Страница 53: ...53 EN US...

Страница 54: ...54...

Страница 55: ...55 EN US...

Страница 56: ...Froniusstra e 1 4643 Pettenbach Austria contact fronius com www fronius com Under www fronius com contact you will find the adresses of all Fronius Sales Service Partners and locations spareparts fro...

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