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Froling S3 Turbo 30, Руководство пользователя

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6 Maintaining the boiler

6.1 Safety instructions for maintenance

Improper maintenance work

WARNING

Risk of injury due to improperly performed maintenance work!

❒ Before starting any work, the boiler must be in the “Fire Off” operating condition.

Allow the boiler to cool sufficiently. Once the boiler has cooled down, switch off

the emergency switch and take precautions to prevent it being accidentally

switched on.

❒ Only operate the boiler using the handles provided.
❒ Perform all inspection and cleaning work to the boiler in the proper way.
❒ Pay attention to order and cleanliness in the boiler room.
❒ Any maintenance work not permitted for the operator must be carried out exclu‐

sively by Froling customer service or an authorized partner.

❒ Always wear personal protective equipment for work (protective clothing, safety

shoes, protective gloves).

❒ Before starting up again, make sure that there is no-one in the danger zone and

that all covers and safety devices are installed and work properly.

❒ THE HEAT EXCHANGER, DRAFT INDUCES, FLUE PIPE, AND CHIMNEY

MUST BE CLEANED REGULARLY TO REMOVE ACCUMULATED CREOSOTE

AND ASH. ENSURE THAT THE HEAT EXCHANGER, FLUE PIPE, AND CHIM‐

NEY ARE CLEANED AT THE END OF THE HEATING SEASON TO MINIMIZE

CORROSION DURING THE SUMMER MONTHS. THE APPLIANCE, FLUE

PIPE, AND CHIMNEY MUST BE IN GOOD CONDITION. THESE INSTRUC‐

TIONS ALSO APPLY TO A DRAFT INDUCER IF USED.

➥ Incorrect or insufficient inspection and cleaning of the boiler can cause serious

faults in combustion (e.g. spontaneous combustion of carbonization gases or

explosion) and this can lead to serious accidents and damage.

 

Automatic start-up

WARNING

Risk of injury from automatic start-up!

❒ Before starting any work, the boiler must be in the “Fire Off” operating condition.
❒ Switch off the emergency switch and take precautions to prevent accidental

switching on.

➥ There is a risk of serious injury from the system starting up automatically if it is

switched on during inspection and cleaning.

 

 

 

Maintaining the boiler

6

Safety instructions for maintenance

Owner´s Manual S3 Turbo | B1390016_en-us

57

Содержание S3 Turbo 30

Страница 1: ...b H Industriestra e 12 A 4710 Grieskirchen Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com 4 Owner s Manual S3 Turbo Read and follow the operating instructions and safety...

Страница 2: ...mney connection 17 Basic data for designing the chimney connection 17 2 4 Safety markers 18 2 4 1 Mandatory signs 18 2 4 2 Prohibitions 19 2 4 3 Warning signs 19 2 4 4 Signage on the boiler 20 Notice...

Страница 3: ...thermal storage or if the thermal storage is too small 48 5 4 Heating up the boiler 49 5 5 Add more firewood during the operation 53 5 6 Remove ash 55 6 Maintaining the boiler 57 6 1 Safety instructi...

Страница 4: ...ble 73 7 2 1 Reset the high limit thermostat 74 7 3 After troubleshooting 74 8 Dismantling and disposal 75 9 Technology 76 9 1 Dimensions 76 9 2 Components and connections 77 9 3 Technical data 78 Tab...

Страница 5: ...fety regulations apply to the area of application of the system Images in these instructions are intended solely to aid understanding and may differ from the actual design NOTICE SAVE THESE INSTRUCTIO...

Страница 6: ...rbo 2 Boiler controller control panel 3 WOS lever 4 Actuator of primary air flap 5 Actuator of secondary air flap 6 Heat exchanger cleaning door 1 Overview Front view 6 Froling GesmbH A 4710 Grieskirc...

Страница 7: ...2 Back view 1 Boiler flow connection 2 Induced draft fan 3 Thermal discharge safety device connection 4 Drainage 5 Boiler return connection Overview 1 Back view Owner s Manual S3 Turbo B1390016_en us...

Страница 8: ...door 4 Combustion chamber door 5 Fuel loading chamber 6 Combustion chamber 7 Heat exchanger with spiral springs 8 In flue gas nozzle Flue gas temperature sensor and broadband lambda probe 1 Overview C...

Страница 9: ...o fire wood boiler is designed and constructed for the highly efficient com bustion of fire wood Do not burn other fuels in the fire wood boiler S3 Turbo The S3 Turbo boiler is a not self contained we...

Страница 10: ...signal word indicates important but not safety related information e g damage to property or pollution Safety information in operating instructions Safety information can refer to certain individual o...

Страница 11: ...re specified in these operating instructions in both SAE units and SI units The SAE unit appears first followed by the SI unit in brackets Example using information about heat output 17 5 BTU h kW equ...

Страница 12: ...water Do not alter the boiler controller DO NOT BURN GARBAGE GASOLINE NAPHTA ENGINE OIL OR OTHER IN APPROPRIATE MATERIALS DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE DO NOT OPERATE WITH FLUE DRA...

Страница 13: ...INSTALLATION AND OPERATION CLEARANCES TO COMBUSTIBLES MUST BE MAINTAINED The diagram below shows how much space is required for the system in the boiler room The boiler may only be installed on non c...

Страница 14: ...e used directly in swimming pools or thermae Use a heat consumer of the right size to consume the heat Do not use the heating water as drinking water To ensure good water quality during operation avoi...

Страница 15: ...pplicable local regulations Recommended size of air openings according to NFPA 54 and NFPA 211 The boiler requires a fresh air supply of between 1 sq in per 2 500 BTU h and 1 sq in per 4 000 BTU h 550...

Страница 16: ...are over filling the boiler with wood and it is cycling on and off rather than having continuous run times Over filling the boiler may result in corrosion of the firebox wall damage to the com bustion...

Страница 17: ...nection pipe must have a diameter of at least 6 150 mm The individual pipe sec tions must be joined together with at least three self tapping screws and the joins sealed using high temperature silico...

Страница 18: ...the indicated system once you have read the operating instructions Wear hearing protection This sign indicates that hearing protection must be worn in the area concerned Wear protective gloves This si...

Страница 19: ...embranes Observe the information on the packaging and containers Danger from carbon monoxide There is a risk of poisoning from a possible concentration of carbon monoxide in the fuel storage room and...

Страница 20: ...ons see the plaque located directly on the boiler DANGER Working on electrical components may cause severe injuries from electric shocks WARNING The electrical system of the boiler shall be supplied f...

Страница 21: ...RLY TO REMOVE ACCUMULATED CREOSOTE AND ASH ENSURE THAT THE HEAT EXCHANGER FLUE PIPE AND CHIMNEY ARE CLEANED AT THE END OF HEATING SEASON TO MINIMIZE CORROSION DURING THE SUMMER MONTHS THE APPLIANCE FL...

Страница 22: ...event of runaway fire Turn off Emergency Switch if installed Do not open any Boiler or Ash pit Door DO NOT SWITCH OFF MAIN ISOLATOR AT CONTROL SYSTEM In case no Emergency Switch is installed 1 Open In...

Страница 23: ...longer live and secure so that they remain off for the du ration of the work Follow the five safety rules Disconnect Secure against switching back on Check the system is no longer live Earth and shor...

Страница 24: ...ibed intervals Ensure that the chimney vent is cleaned regularly Do not use any hydrogen halides or cleaning agents containing chlorine in the boiler room Observe the safety signs around the system Us...

Страница 25: ...generally be worn for work on the boiler Only touch the boiler using the handles provided Insulate the flue gas pipes and do not touch them during operation Keep children and unauthorized persons awa...

Страница 26: ...ss in the boiler The combustion of firewood can cause tar oil deposits in the boiler and chim ney Skin contact can be seriously harmful to health Leaking flue gas WARNING Risk of poisoning from flue g...

Страница 27: ...matic operation Leave the boiler room and close the access door Ensure that heat is being consumed To do this activate all consumer loads Once the boiler temperature has fallen to 185 F 85 C return th...

Страница 28: ...he manufacturers and the suppliers in dealing with the sys tem and its components and can independently detect potential hazards and avoid the associated risks Froling customer service or an authorize...

Страница 29: ...g heating flue gas and ventilation systems as well as fuel stores for prop er operation and fire safety Cleaning heating plants smoke ducts and ventilation systems Knowledge of provisions under buildi...

Страница 30: ...loves are used to protect the hands against friction abrasion puncture or deeper injuries and contact with hot surfaces Safety shoes Safety shoes protect feet from crushing and falling parts as well a...

Страница 31: ...iner Firebricks The combustion chamber must be disposed of as construction waste 2 11 The operator s responsibilities Operator The operator is the person who operates the system for commercial or econ...

Страница 32: ...ly fuels approved by the manufacturer are used The operator must ensure that the prescribed safety tests are performed The operator must ensure that the regulatory approval requirements are respect ed...

Страница 33: ...w 1 Boiler S3 Turbo 2 Boiler controller control panel 3 WOS lever 4 Actuator of primary air flap 5 Actuator of secondary air flap 6 Heat exchanger cleaning door Description of the boiler 3 Front view...

Страница 34: ...connection 2 Induced draft fan 3 Thermal discharge safety device connection 4 Drainage 5 Boiler return connection 3 Description of the boiler Back view 34 Froling GesmbH A 4710 Grieskirchen Industrie...

Страница 35: ...hamber door 4 Combustion chamber door 5 Fuel loading chamber 6 Combustion chamber 7 Heat exchanger with spiral springs 8 In flue gas nozzle Flue gas temperature sensor and broadband lambda probe Descr...

Страница 36: ...box is loaded with kindling cardboard start up fuel and firewood place several sheets of crumpled newspaper inside the lighting door With the fuel loading door and the lighting door open turn on the b...

Страница 37: ...ection Agency Because the S3 Turbo is a batch fed boiler and is intended to burn at maximum output whenever it is operating daily operating efficiency and An nual Fuel Utilization Efficiency are the s...

Страница 38: ...te length and split into pieces 4 5 10 12 cm thick The best length is 21 52 cm for the S3 Turbo boiler The wood is best stored in the open air under cover Wood will dry most quickly if it is carefully...

Страница 39: ...llowing precautions Initial startup should be carried out with an authorized installer or with Froling cus tomer services The customer is responsible for ensuring the following prior to initial start...

Страница 40: ...or defects at least once a day Before starting work make sure that all covers and safety devices are installed and work properly Never disable or bypass safety equipment during operation Do not alter...

Страница 41: ...ort reduces value Long reduces value in increments of 10 Long 10 secs reduces value in increments of 100 Enter key Navigation go to selected menu Parameter change Releases the parameter for editing or...

Страница 42: ...11 Shows that the heating circuit pump of the second heating cir cuit is active 12 Shows that the heating circuit pump of the first heating circuit is active At the service technician user level the...

Страница 43: ...tions of the boiler and or the Instructions for the procedure for measuring emissions for the firewood boiler long Function not used Info key Keystroke Function Short Heating 08 02 BASIC DISPLAY Menu...

Страница 44: ...eating cir cuit controller is deactivated Party program key Keystroke Function shor t Heating 08 02 PARTY MODE is not possible in boiler display To activate party mode on the room console Caution Func...

Страница 45: ...formation in the operating instructions of the room console long Heating 08 02 CONTINUOUS setback MODE is not possible in boiler display To activate continuous setback mode on the room console Caution...

Страница 46: ...charge status without on off cycling of the boiler 100 charge status means an aver age thermal storage temperature of boiler setpoint temperature standard 185 F 85 C minus a certain temperature which...

Страница 47: ...n tent See Fuel table page 48 Right amount of fuel The following tables give you an idea of the required amount to heat the thermal stor age The calculation of the tables below is based on the formula...

Страница 48: ...0 3 3 Soft wood approx 53 lbs 24 kg approx 86 lbs 39 kg Hardwood approx 88 lbs 40 kg approx 143 lbs 65 kg 2 3 Soft wood approx 35 lbs 16kg approx 57 lbs 26 kg Hardwood approx 60 lbs 27 kg approx 95 lb...

Страница 49: ...x 88 lbs 40 kg approx 143 lbs 65 kg 2 3 Soft wood approx 35 lbs 16 kg approx 57 lbs 26 kg Hardwood approx 60 lbs 27 kg approx 95 lbs 43 kg 1 3 Soft wood approx 18 lbs 8 kg approx 29 lbs 13 kg Hardwood...

Страница 50: ...rox 1 2 3cm After the first layer of wood lay cardboard across the whole area Add start up fuel so that the amount is approximately 10 of the weight of the ex pected firewood load in other words if yo...

Страница 51: ...l sheets of crumpled newspaper inside the lighting door Briefly press the DOWN arrow on the navigation keys The induced draft fan switches off Ignite paper with a lighter at several positions Press th...

Страница 52: ...f 130 C 266 F close the pre heating chamber door and insulated door NOTICE Remain with the boiler during the entire lighting process 5 Heating the boiler Heating up the boiler 52 Froling GesmbH A 4710...

Страница 53: ...flue gas generation Open the fuel loading door slowly and carefully Close the fuel loading door immediately after checking or adding more firewood Open the insulated door und observe the boiler s bas...

Страница 54: ...antity actually needed to load the thermal storage The fuel quantity actually required is determined by the difference of the fuel quantity shown on the display and the current remaining fuel in the f...

Страница 55: ...prons It is recommended that you do not remove the ash in the combustion chamber during each heating up process but rather only when the middle row of holes in the combustion chamber guards is no long...

Страница 56: ...passage to the left and right of the combustion chamber with small brush and remove ash Shovel the ash into the container provided Fire proof container with cover Close all boiler doors again after r...

Страница 57: ...rs and safety devices are installed and work properly THE HEAT EXCHANGER DRAFT INDUCES FLUE PIPE AND CHIMNEY MUST BE CLEANED REGULARLY TO REMOVE ACCUMULATED CREOSOTE AND ASH ENSURE THAT THE HEAT EXCHA...

Страница 58: ...at safety equipment is func tioning properly Operator Remove ash and clean the grating Operator twice a month during the heating period Remove soot tar oil and ash deposits from the chimney connection...

Страница 59: ...ecifications If the system pressure decreases Add water NOTICE If this happens frequently the seal of the heating system is faulty Inform your installer If large pressure fluctuations are observed Ask...

Страница 60: ...he ash from the fuel loading chamber into the combustion chamber using the furnace tool Open the combustion chamber door and remove ash with a round ash shovel Fire proof container with cover 6 Mainta...

Страница 61: ...ombustion chamber with small brush and remove ash Shovel the ash into a container Fire proof container with cover Open the heat exchanger cleaning door and remove the ash with the furnance tool Fire p...

Страница 62: ...crape the ribs with a screwdriver Check the secondary air inlets and clean with an ash vacuum if necessary Place the two halves of the grating back on the combustion chamber Ensure that they are posit...

Страница 63: ...1 20 mm of the sensor re mains protruding from the bushing and secure with fixing screw Put the thermal insulation and rear insulating cover back in place 6 4 5 Cleaning the low temperature carboniza...

Страница 64: ...ing chamber door Unhinge all aprons and remove from the fuel loading chamber Check the primary air openings left and right for unobstructed air flow and clean with a screwdriver if necessary 6 Maintai...

Страница 65: ...s the same for the combustion chamber door and the pre heating chamber door On the side with the door stop Close the door A slight resistance must be felt when there is a gap of 1 2 3 cm Setting OK No...

Страница 66: ...push the hinge toward the back See Adjusting the doors page 67 On the side with the door handle Close the door The door can be closed with a normal amount of effort Setting OK If the door cannot be c...

Страница 67: ...e toward the back See Adjusting the doors page 67 Adjusting the doors Using an Allen key AF 13 loosen the nuts on the locking plate and or hinge at the top and bottom Use suitable tools e g screwdrive...

Страница 68: ...out the turbolators together with the mounting bracket Remove the ash above the pipes with an ash vacuum and the ash build up in the pipes using the cleaning brush The cleaning brush must be pushed al...

Страница 69: ...over the edge Thread the turbolators into the heat exchanger pipes Insert the WOS lever and secure with pipe locking pins B Fit the heat exchanger cover by using spanner A and position back insulating...

Страница 70: ...using a soft brush or paint brush NOTICE Do not move the balancing weights on the fan wheel Remove dirt and deposits from the induced draft housing using a scraper Remove any ash which has gathered u...

Страница 71: ...ll cinders have thoroughly cooled Other waste should not be placed in this container WARNING Soot and flyash Formation and Need for Removal The products of combustion will contain small particles of f...

Страница 72: ...it should be removed to reduce the risk of a chimney fire 6 4 11 After maintenance After completion of maintenance work and before switching on the system perform the following steps Check that all pr...

Страница 73: ...sure that all covers and safety devices are installed and work properly Improperly performed troubleshooting operations can cause serious injuries and considerable property damage 7 2 Troubleshooting...

Страница 74: ...the cap of the high limit thermostat Unlock the high limit thermostat by pressing with a screwdriver Refit the cap of the high limit thermostat 7 3 After troubleshooting Once the fault is eliminated p...

Страница 75: ...be carried out exclusively by employees of the manufacturer or staff authorized by the manufacturer Consult the manufacturer even in case of a subsequent relocation Refrain from unauthorized dismantli...

Страница 76: ...or 680 26 780 30 H Height of boiler 1470 58 1570 62 H1 Total height incl flue gas nozzle 1530 60 1630 64 H2 Height of flue pipe connection 1750 69 1850 73 H3 Height of flow connection 1280 50 1380 54...

Страница 77: ...connection inches 1 2 5 Immersion sleeve for thermal discharge valve sup plied by the customer inches 1 2 6 Immersion sleeve for boiler sensor and STL inches 1 2 7 Flue gas pipe connection mm inches 1...

Страница 78: ...Permitted operating pressure bar psi 2 30 Airborne sound level dB A 70 Permitted fuel as per EN ISO 17225 Part 5 Firewood class A2 D15 L50 Fuel loading door dimensions width height mm inches 330 370...

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