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/ / FP PUMP SERIES / / /

11 Appendix 2 – Assembly Instructions



(Optional)

11.1 Safety Instructions

These assembly instructions are addressed solely to specialized
employees.

11.2 Scope

These assembly instructions apply to pumps supplied without
motors (optional) and preassembled.

Fig. 54

Incomplete machine: pump without motor, coupling, or base frame illus-
trated using models KF and L

The following specifications in the "Original Operator's Manual"
for complete machines do not apply in this case:

–

Chapter 10.5, "EC Declaration of Conformity," page 33

–

Chapter 10.1.2, "Noise Emissions," page 28

–

Chapter 2.4.4, "Rating Plate," page 6

11.3 Rating Plate

Fig. 55

Rating plate for pump without drive

11.4 Moving Without Motor

Transportation may only be performed by trained personnel.

The pump can be moved using an industrial truck or a crane.

Always move the pump in the installation condition.

11.4.1 Safety Instructions

Falling or Unsecured Parts

Severe crush injuries.

►

Always wear gloves when performing transportation-related
work.

Incorrect Positioning of Pump for Transportation

Leakage of caustic, toxic, or contaminating liquids. Personal
injury and material damage from contamination.

►

Always move the pump in the installation condition.

Open, Unsealed Pipe Fittings

Material damage from contamination, impact, or moisture in the
pump.

►

Remove the pipe fitting covers just prior to connection to
the pipes.

11.4.2 Moving With Industrial Trucks

Unsecured Parts

Serious injuries from crushing, pinching of extremities, material
damage.

►

Before moving the pump secure it to prevent it from tipping
over. Secure the pump to the pallet with tie-down straps, or
screw the pump to the pallet.

Preparation

Ensure that the pump is adequately secured to the pallet, for
example, with straps; see

Fig. 56, "Moving with pallet truck,"

page 34

Procedure

1. Pick up the pallet with the forks on the industrial truck.

2. Carefully move the pallet to the designated location and set

down.

Fig. 56

Moving with pallet truck

Manufacturer

Type: pump series, pump size, model, version

SN: serial number of the pump

H: discharge head [m]; without drive: no indication

motor output [kW]; without drive: no indication

Year of manufacture

mass (pump without drive) [kg]

rated speed [1/min]; without drive: no indication

Q: flow rate [m³/h]; without drive: no indication

Содержание FP

Страница 1: ...Original Instructions Assembly Instructions Centrifugal Pump FP Series Pump Type Pump No ...

Страница 2: ...erved The contents including graphic images and layout of this operating instructions manual are subject to copyright protection and to other laws for the protection of intellectual property The publication and modification of the contents are not authorised Moreover you may not copy publish and alter the contents there in for commercial purposes or transmit the information to a third party Copyri...

Страница 3: ... 6 6 Connection of Sealing or Quenching Liquid Optional 13 6 7 Cleaning 13 7 Operation 13 7 1 Safety Instructions 13 7 2 Commencement of Operation 13 7 3 Monitoring of Operation 14 7 4 Stopping of Operation 14 7 5 Pump Decommissioning 14 7 6 Cleaning in Place 14 8 Faults 14 8 1 Safety Instructions 15 9 Maintenance 15 9 1 Safety Instructions 15 9 2 Replacement Parts 15 9 3 Inspection of Sealing and...

Страница 4: ...MP SERIES 4 11 Appendix 2 Assembly Instructions Optional 34 11 1 Safety Instructions 34 11 2 Scope 34 11 3 Rating Plate 34 11 4 Moving Without Motor 34 11 5 Installation Location 35 11 6 Pump Installation 35 ...

Страница 5: ...ntation The documentation includes the following items This operator s manual Appendix 1 with maintenance lubrication and tighten ing torque tables Appendix 2 with assembly instructions Attached documents Order Related Documents Supplier Documentation motor coupling etc Documentation on Fristam accessories if applicable Certificates materials certificates etc if applicable Declaration of Conformit...

Страница 6: ...the pump Standard pump units from Fristam are described in this operator s manual If nonstandard items or extras are installed the operator assumes the responsibility for operation Modifications and changes to the pump are only permissible with the explicit consent of Fristam 2 4 Warning and Instruction Labels Do not alter or remove the labels on the pump Immediately replace damaged or lost labels...

Страница 7: ...n accordance with applicable regulations 2 Dismantle the pump into its constituent parts 3 Dispose of the pump parts in an environmentally friendly manner in accordance with applicable regulations 2 6 5 Disposal of Electrical and Electronic Scrap Dispose of electrical and electronic scrap in accordance with applicable directives 3 Design and Function 3 1 Principles of Design Fig 5 Principles of de...

Страница 8: ...or the pump shaft is located inside the lantern with base The pump shaft is connected to the motor via a coupling Electric Motor 19 The following motor types can be mounted IEC standard motor with drive side fixed bearing A side feather key and shaft pin of the following types IM B3 model with base IM B5 model with flange IM B3 5 model with flange and base With the IEC standard motor a Fristam pum...

Страница 9: ...act or moisture Remove the protective film just prior to installation Remove the pipe fitting covers just prior to connection to the pipes Motor IEC standard motor model B5 Design Compact bearing support with base Motor IEC standard motor model B3 Design Bearing block with coupling coupling protection base frame 21 Pump type 22 Supplementary character 1 23 Pump size 24 Supplementary character 2 21...

Страница 10: ...ed in accordance with DIN EN 1492 1 and 1492 2 Preparation Remove load securing devices Procedure 1 Wrap the round sling twice around the back end of the motor Do not lay over the fan shroud see Fig 14 Moving with crane 2 Lay the other end of the round sling between the lantern and the pump casing Do not lay the round sling over any sharp edges or corners 3 Guide both loops to the crane hook and r...

Страница 11: ...ase plates 6 2 Installation Location For standard pumps the installation location must meet the following requirements Nonexplosive atmosphere Dust free environment Ambient temperature 20 C to 40 C Moisture and salt contents in ambient air The values are given in the motor supplier documentation It can be found in the attached documents Foundation sized adequately for the pump weight Horizontal an...

Страница 12: ...all the suction lines in horizontal position or at a con stant dropping angle towards the pump unit Rule out the possibility of air pockets and dips in the pipes Fig 16 Air pocket Fig 17 Dip in pipe Pipe bends upstream of suction connection Heed mini mum clearance and minimum bend radius Fig 18 Laying of the suction line Connect the pipes to the pump so that they are free of tension and compressio...

Страница 13: ...e ranges for the pump must be complied with see Order Related Documents in the attached documents Danger of bursting Cold extinguishing agents used to extinguish a pump fire can cause the hot pump to burst Do not cool the pump down excessively when extinguishing the fire Pump running in reverse direction despite emergency shut off If the pump is shut off using the emergency shut off function it wi...

Страница 14: ...e attached documents 7 4 Stopping of Operation 1 Turn off the motor 2 Close the valve in the suction line to prevent dry running of the pump 3 Close the valve in the discharge line 7 5 Pump Decommissioning 1 Turn off the motor 2 Close the valve in the suction line 3 Close the valve in the discharge line 4 De energize the pump 5 Empty the pump 6 Clean the pump 7 Dry the pump 8 Protect the interior ...

Страница 15: ...cement parts from Fristam you require the following information Serial number see rating plate or number stamped into pump casing 9 3 Inspection of Sealing and Quenching Liq uid Optional For pumps equipped for locking system or quenching system the sealing liquid head must be checked daily Check the sealing liquid head and compare with the specified value The specified value can be found in the Or...

Страница 16: ...AX Halo Guard FG 2 bearing grease or alter natively a white NSF H1 grease Alternatively use an equiva lent brand of lubricant of similar quality and viscosity See Table 4 Bearing grease amount model L1 7 Press the pump shaft with the bearing into the bearing block 8 Mount the bearing cap on the motor side 9 Mount the bearing cap on the pump side 10 Mount the cover 27 9 5 4 Model KF Do not relubric...

Страница 17: ...PE and FP V Mounting and Alignment of the Pump Shaft page 27 7 Mount the lantern 8 Only for flange connection Check the clearance if necessary see Chapter 9 9 Checking of the Clearances page 18 9 Replace the mechanical seal and mount the pump head see Chapter 9 10 Pump Head Attachment page 20 IEC Standard Motor for Model KF 1 Turn off the motor and prevent it from being able to be turned on accide...

Страница 18: ...impeller by hand Block the impeller 42 with a wooden wedge Loosen the impeller nut 39 and remove with the O ring 40 4 Take the snap ring 41 the impeller 42 and the key 43 off of the shaft 5 Only for pumps with double shaft seals Remove the flushing tubes for sealing or quenching liquid TIP For large pump casings there is an M 12 thread on the top of the casing An eyebolt can be screwed into the th...

Страница 19: ...12 1231 1232 1 Measure the clearance between the impeller and the casing using a leaf feeler gauge Fig 30 Impeller casing clearance page 19 2 Adjust the clearance to the values specified in Table 6 Stan dard Clearence page 20 Table 7 Clearances in model S page 20 or Table 8 Clearances in model R page 20 respec tively Fig 30 Impeller casing clearance 9 9 3 Measurement of the Impeller Casing Clearan...

Страница 20: ... pump parts and check for damage and accuracy of fit If necessary rework or replace pump parts Assemble in clean conditions carefully and using little force The seals could be permanently deformed or break in part Replace all O rings To reduce friction wet the O rings and the sliding faces with water alcohol or silicone grease Clean the sealing surfaces of the mechanical seals with a degreaser e g...

Страница 21: ...al Drawing and a Replacement Parts List The part numbers in this chapter correspond to DIN 24250 The assembly of standard shaft seals is described in the following sections with the application cases A to F The version for your order can deviate from this If anything is unclear or if you require further information please contact Fristam Application Case A Fig 34 Application case A In the above fi...

Страница 22: ... 474 60 the spring 478 60 and the seal driver onto the shaft Let the folded end of the spring snap into the rotating seal ring 11 Finish the assembly of the shaft seal by attaching the impel ler see Chapter 9 10 4 Mounting of the Impeller page 26 Application Case B Fig 37 Standard shaft seal application case B To preassemble the pump casing 1 Glue the cylindrical pin 562 60 into the mechanical sea...

Страница 23: ...the cylindrical pins into the spacer sleeve so that they do not touch the shaft when the unit is fully assembled Ensure that the cylindrical pins are fully engaged in the bores of the stationary seal ring 475 60 If the stationary seal ring does not feature holes the cylindrical pins must en gage in the longitudinal recesses in the stationary seal ring see Sectional drawing of shaft seal 7 Use a re...

Страница 24: ...e Heed the installation direction for the rotary shaft seal See Sectional Drawing 4 Equip the stationary seal ring 475 60 with an O ring 412 65 5 Guide the stationary seal ring into the mechanical seal cham ber and install together in the pump casing 101 Note The cylindrical pins on the mechanical seal chamber must engage in the slots on the stationary seal ring 6 Place the thrust collar 474 63 on...

Страница 25: ...side is now finished To assemble the shaft seal on the pump side II 7 To assemble the shaft seal on the pump side proceed as de scribed in Chapter Application Case A page 21 Application Case F Fig 46 Standard shaft seal application case F To assemble the motor side shaft seal IV on the shaft Fig 47 Motor side shaft seal IV application case F Slide the spring 479 50 with the thrust collar 474 51 th...

Страница 26: ...he pump head inside the clamp connection see Chapter 9 9 Checking of the Clearanc es page 18 Align the surface of the outlet side discharge line connection horizontally while doing so 9 Tighten the clamp bolt 56 10 Continue with Chapter 9 10 5 Pump Sealing page 26 9 10 4 Mounting of the Impeller Fig 50 Mounting of the impeller 1 Force open the plastic snap ring 59 and insert into the shaft groove ...

Страница 27: ...Only use couplings approved by Fristam The coupling must be appropriate for the characteristic curve of the pump If you have any questions please contact Fristam Procedure 1 Turn off the motor and prevent it from being able to be turned on accidentally 2 Remove the coupling guard 3 Remove the coupling tire 4 Detach the motor from the base frame or the foundation and remove 5 Dispose of the old cou...

Страница 28: ...ncy point see Pump Characteristic Curve The noise level can differ greatly at other working points Model Interval Maintenance Task Chapter All with Sealing and Quench ing Liquid option Once a day Check the sealing or quenching liq uid See Chapter 9 3 Inspection of Sealing and Quenching Liquid Optional page 15 L 2 L 3 L3V L 4V Once a day Check the oil level KF1 KF 2 KF 3 5 000 h Lubricate the shaft...

Страница 29: ...too high Discharge side valve opened too wide Throttle valve Discharge line diameter too large Reduce nominal pipe size insert orifice plate Impeller diameter too large Trim impeller outside diameter Reduce speed with frequency converter Contact Fristam Flow rate too low discharge head too low Selected pump too small Contact Fristam Selected impeller diameter too small Contact Fristam Replace impe...

Страница 30: ...epaired by Fristam Leakage at shaft seal Impeller nut loose Remove impeller inspect shaft shoulder Check shaft seal tighten impeller nut to required torque possibly replace part Shaft seal or rotary shaft seal mechanical damage wear Replace shaft seal and elastomers possibly switch materials Contact Fristam Shaft seal running dry suction head too high pumping media temperature too high Increase pu...

Страница 31: ...e 523 Shaft sleeve 524 Shaft protective sleeve 525 Spacer sleeve 54 1 Cover bushing 54 2 Bushing 54 3 Stationary bushing 540 Bushing 543 Spacer bushing 55 1 Serrated lock washer 550 Washer 551 Spacer washer 554 Washer 561 Grooved pin 56 1 Roll pin 56 2 Grooved pin with round head 560 Pin 562 Cylindrical pin 59 2 Dished type lock washer 59 3 Shrink ring 59 4 Lantern 59 5 Membrane 642 Oil level sigh...

Страница 32: ... FP PUMP SERIES 32 940 Key 941 Woodruff key 950 spring Part Number Name ...

Страница 33: ... without motor centrifugal pump types FP FPE FP V FPH FPEH FPH V FSPE FSP V FM FZ FC CF and CFE Positive displacement pump types FK FKL FL FL2 and FL3 Powder mixer type PM for serial number see cover page of operating manual is an incomplete machine in accordance with the Machinery Di rective 2006 42 EC Annex II B The relevant basic safety and health requirements of Annex I of the above mentioned ...

Страница 34: ... caustic toxic or contaminating liquids Personal injury and material damage from contamination Always move the pump in the installation condition Open Unsealed Pipe Fittings Material damage from contamination impact or moisture in the pump Remove the pipe fitting covers just prior to connection to the pipes 11 4 2 Moving With Industrial Trucks Unsecured Parts Serious injuries from crushing pinchin...

Страница 35: ...tally 4 Lift the pump To move the L pump with the round sling Procedure 1 Wrap the round sling twice around the back end of the bearing block see Fig 57 Moving with crane page 35 2 Lay the other end of the round sling around the suction port on the pump cover Do not lay the round sling over any sharp edges or corners 3 Guide both loops to the crane hook and rotate by 180 to en sure that the belt w...

Страница 36: ...tener slightly into the pump base 4 Check the parallel and angular misalignment of the pump and gear shafts 5 Minimize deviations from the angular and shaft misalign ment If necessary realign or add shims 6 Screw the pump and gear to the base frame or the founda tion 7 Fasten the coupling according to the coupling manufactur er s specifications 8 Install a noncontact barrier providing protective d...

Страница 37: ...37 ...

Страница 38: ... FP PUMP SERIES 38 ...

Страница 39: ...39 ...

Страница 40: ...Fristam Pumpen KG GmbH Co Kurt A Körber Chaussee 55 21033 Hamburg GERMANY Tel 49 40 72556 0 Fax 49 40 72556 166 E mail info fristam de FP Pump Series EN 05 2017 Rev 4 3 ...

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