78
PB
R-410A SEALED SYSTEM REPAIRS
WARNING
RISK OF ELECTRIC SHOCK
Unplug and/or disconnect all electrical power
to the unit before performing inspections,
maintenances or service.
Failure to do so could result in electric shock,
serious injury or death.
WARNING
HIGH PRESSURE HAZARD
Sealed Refrigeration System contains refrigerant
and oil under high pressure.
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with refrigerants.
Failure to follow these procedures could
result in serious injury or death.
Refrigerant Charging
NOTE: Because the refrigerant system is a sealed system, service process tubes will have to be installed. First
install a line tap and remove refrigerant from system. Make necessary sealed system repairs and vacuum system.
Crimp process tube line and solder end shut. Do not leave a service valve in the sealed system.
Proper refrigerant charge is essential to proper unit operation. Operating a unit with an improper refrigerant
charge will result in reduced performance (capacity) and/or efficiency. Accordingly, the use of proper charging
methods during servicing will insure that the unit is functioning as designed and that its compressor will not be
damaged.
Too much refrigerant (overcharge) in the system is just as bad (if not worse) than not enough refrigerant
(undercharge). They both can be the source of certain compressor failures if they remain uncorrected for any
period of time. Quite often, other problems (such as low air flow across evaporator, etc.) are misdiagnosed as
refrigerant charge problems. The refrigerant circuit diagnosis chart will assist you in properly diagnosing the
systems.
An overcharged unit will return liquid refrigerant (slugging) back to the suction side of the compressor eventually
causing a mechanical failure within the compressor. This mechanical failure can manifest itself as valve failure,
bearing failure, and/or other mechanical failure. The specific type of failure will be influenced by the amount of
liquid being returned, and the length of time the slugging continues.
Not enough refrigerant (undercharge) on the other hand, will cause the temperature of the suction gas to
increase to the point where it does not provide sufficient cooling for the compressor motor. When this occurs, the
motor winding temperature will increase causing the motor to overheat and possibly cycle open the compressor
overload protector. Continued overheating of the motor windings and/or cycling of the overload will eventually
lead to compressor motor or overload failure.
Содержание PDE07K Series
Страница 23: ...23 OPERATION DipSwitchFunction 3 4 4 Dip Switch Functions Settings Dip Switch 3 and 4 Disable No Function ...
Страница 39: ...39 UNIT DISASSEMBLY IndoorMotor Wheel HeatingElementAssembly FIGURE 401 Removal of Indoor Fan Wire Harness ...
Страница 41: ...41 UNIT DISASSEMBLY Indoor Motor Wheel Heating Element Assembly FIGURE 403 Removal of Indoor Fan Grommet ...
Страница 42: ...42 UNIT DISASSEMBLY Indoor Motor Wheel Heating Element Assembly Figure 404 Left side Bushing Bushing Housing ...
Страница 47: ...47 UNIT DISASSEMBLY Indoor Motor Wheel Heating Element Assembly Figure 409 Primary Secondary Limits ...
Страница 48: ...48 UNIT DISASSEMBLY OutdoorMotor Blade ShroudAssembly Figure 410 Remove Gussets and Fan Shroud ...
Страница 50: ...50 UNIT DISASSEMBLY ElectronicBoard ElectricalComponentReplacement Figure 412 Remove User Interface ...
Страница 51: ...51 UNIT DISASSEMBLY Electronic Board Electrical Component Replacement Figure 413 Remove User Interface ...
Страница 52: ...52 UNIT DISASSEMBLY Electronic Board Electrical Component Replacement FIGURE 414 Low Voltage Connections ...
Страница 53: ...53 UNIT DISASSEMBLY Electronic Board Electrical Component Replacement Figure 415 Power Cord and Housing ...
Страница 56: ...56 UNIT DISASSEMBLY Electronic Board Electrical Component Replacement Figure 418 Main Board Relay Board ...
Страница 58: ...58 UNIT DISASSEMBLY Electronic Board Electrical Component Replacement Figure 420 Transformer ...
Страница 59: ...59 UNIT DISASSEMBLY Electronic Board Electrical Component Replacement Figure 421 Transformer Removed ...
Страница 96: ...96 COMPONENTS TESTING TestingLineVoltage 208 230 265V AC FIGURE 709 LINE VOLTAGE ...