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8.

 

MAINTENANCE 

The maintenance has to be performed by specialised personnel that are adequately trained. 
For the annual maintenance and for the changing of the diathermic oil it is advised to request assistance from 
an authorised service centre or to the manufacturer. 
 

8.1.

 

Periodic ATEX verification 

The electrical installations in areas with explosion risks have specific characteristics that make them apt to op-
erate in such areas. It is essential, for safety reasons, during the lifecycle of the apparatus, to maintain these 
characteristics; therefore a periodic control is necessary that is at least once every three years (EN 60079-). 
This control has to be performed by qualified personnel. 
In the occasion of maintenance or repair on the machine, the qualified personnel can perform the necessary 
checks. 

8.2.

 

Daily maintenance 

a.

 

Cleaning of the boiler 

Clean daily the inside of the boiler, removing crusts and deposits that might have been formed. In that way 
the heat exchange between diathermic oil and solvent remains at its optimum. 

b.

 

Check diathermic oil 

Check the diathermic oil level in the oil expansion vessel when the unit is cold. If necessary top up the level. 

8.3.

 

Weekly maintenance 

a.

 

Cleaning of the condensation circuit 

Blow with compressed air into the vapour manifold to remove deposits that might have been formed by en-
trainment or boiling over. 
Clean the outside of the condensation section with compressed air. 

8.4.

 

Maintenance every 2000 working hours 

After 2000 working hours the red alarm light will start to blink. Replace the diathermic heating oil and clean 
the electrical heating element. This maintenance should be done with a cold machine. 
After this maintenance the hour counter will have to be reset. 
The machine has to be disconnected from the main power when performing the following maintenance. 

a.

 

Diathermic oil change 

Set up a collecting container under the machine to collect the used diathermic oil. 

Oil type: FORMECO LT200, MOBILTHERM 605, ESSOTHERM 500, SHELL ThermiaB, 
TOTAL Seriola 1510. For different brands, use diathermic oil with a cracking temperature 
higher than 320 ° C and a viscosity of about 31 cSt at 40 °C and 5,3 cSt at 100 °C. 

b.

 

Diathermic oil change RS 120 machines 

 

Model 

RS120 

Oil quantity (litres) 

6,5 

Содержание Drester 120

Страница 1: ...INSTR 11213 1 REV 14 04 08 Bom GODK DRESTER 120 USE and MAINTENANCE ENGLISH...

Страница 2: ...uctions Rev 3 00 All rights reserved Nothing from this publication is allowed to be copied in any way whether electronically mechanically or by photo copy or in any other way without prior permission...

Страница 3: ...5 2 Solvent loading 9 5 3 Cover closing 10 5 4 Programming of the working cycle 10 5 5 Stop of the unit 12 5 6 Residue unloading 12 5 7 Important advices 13 6 SAFETY SYSTEMS AND ALARMS 14 6 1 Temperat...

Страница 4: ...ottom of the boiler and can easily be unloaded at the end of the cycle The boiling of the polluted solvent takes place in a boiler surrounded by a cavity space containing diathermic oil heated by an e...

Страница 5: ...erature C 195 for T3 machines or 225 for T2 machines Sound level dB A 64 Geometric boiler volume litres 19 Loading volume liters 12 15 Compressed air connection for vacuum BSP1 3 8 F Pressure min max...

Страница 6: ...flammable gas fires Warning signs have to be installed bringing attention to the possible dangers If the machine is installed outside it has to be protected by a roof 13 When treating flammable solven...

Страница 7: ...he power supply coincide with the data on the identification tag of the machine Install a power supply 2 together with main switch for the machine n 3 fuses or magnet switches set at 50 over the absor...

Страница 8: ...area should remain free to be able to access all parts of machine if necessary a Packing Remove the machine from the transport hole A and slide it into hole B install the washer provided Lock the rot...

Страница 9: ...for all solvents 4 2 Connecting the distillate tank Put a container of proper size in line with the distillate discharge nozzle To connect the nozzle with the con tainer it is advisable to use a solve...

Страница 10: ...ot be used for group IIB and IIC The use of non original bags can provoke fire or explosion risks due to the accumulation of electrostat ic charge on the bags during distillation It is therefore prohi...

Страница 11: ...equipped with a lateral loading pipe for easy connection to the washing booth 5 5 Cover closing 1 Hook the cover closing handle over the cover bar When closing the cover pay attention not to damage t...

Страница 12: ...or setting a new process time place the knob in the position OFF and repeat the setting operation above 0 2 1 5 Machine working In the display is indicated the active heating by the symbol and the cou...

Страница 13: ...cle lasts for 3 4 hours For drying the residue this time can be prolonged with 15 30 minutes Distillation time depends on the type of solvent distilled as well as the degree of contamination The indic...

Страница 14: ...have formed on the bottom of the boiler can be removed like described above 5 9 Important advice Do not rotate or shake the unit once loaded or when operating Clean the oil expansion vessel only with...

Страница 15: ...ify the reason for the thermostat intervention if necessary replace the defective thermostat 4 push the reset button on the thermostat to reset it c Distillate temperature ST3 Maximum thermostat on co...

Страница 16: ...igher than dis tiller maximum working temperature Change the solvent with one that has a lower boiling point or distil under vacuum with suitable kit optional The working thermostat is defect Change t...

Страница 17: ...the suitable gasket Smoke comes out from under the cover Overheating of the polluting products or presence of nitrocellulose Reduce the working time and or temper ature Possibly distil under vacuum w...

Страница 18: ...at its optimum b Check diathermic oil Check the diathermic oil level in the oil expansion vessel when the unit is cold If necessary top up the level 8 3 Weekly maintenance a Cleaning of the condensat...

Страница 19: ...hout loading the machine turn the unit on at maximum temperature Having reached the maximum temperature add slowly in two or three times the remain ing oil in the expansion vessel until the expansion...

Страница 20: ...element it is convenient to also change the diathermic oil and in this case it can be poured directly into the hole of the element d Reset the hour counter 1 Open the control box 2 Push the button A...

Страница 21: ...to be discharged manually Automatic vacuum at the start of the distillation unit the distiller activates automatically the vacuum unit At the end of the cycle the compressed is stopped and the vacuum...

Страница 22: ...can reduce the yield of the vacuum group and limit the vacuum creation 9 5 Vacuum switch The vacuum switch optional allows the reduction of compressed air consumption because the vacuum ejector is tu...

Страница 23: ...22 10 SPARE PARTS...

Страница 24: ...l 23 28 384002 Cover closing kit 23 354639 Upper pin of cover handle 24 429002 Cover handle 25 357403 Forked brace 26 353702 Spring for boiler cover 27 354641 Guide pin for spring 28 354640 Lower pin...

Страница 25: ...ly using specialized waste disposal for oil Remove and dispose separately the battery of the PLC if present Batteries of the HMI or the PLC are special waste and have to be disposed of following the a...

Страница 26: ...25 12 WIRING DIAGRAMS...

Страница 27: ...26 NOTES Page intentionally left blank...

Страница 28: ...27 Producer FORMECO Solvent Recovery Systems Via Cellini 33 35027 NOVENTA PADOVANA PD ITALY Tel 39 049 8084 811 Fax 39 049 8084 888...

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