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7.

 

DEFECTS AND SOLUTIONS 

DEFECTS 

CAUSES 

REMEDIES 

During automatic loading the machine 
does reach the level controller (optional) 

The set loading time is too short 

Augment loading time  

Low compressed air pressure 

Higher the air pressure to increase the 
loading speed of the pump  

The unit is ‘ON’ but does not heat 

Working thermostat at zero 

Set working temperature 

Electrical resistance burned out 

Change the electrical resistance 

One of the thermostats is faulty 

Change the faulty thermostat 

The distiller heats but does not distil 

Boiler is dirty 

Clean the boiler 

Solvent boiling temperature is higher 
than the one set on working thermo-
stat 

Set a higher temperature on the work-
ing thermostat 

Solvent boiling point is higher than 
distiller maximum working tempera-
ture 

Change the solvent with one that has 
a lower boiling point or distil under 
vacuum with suitable kit (optional) 

Diathermic oil is worn out 

Change the diathermic oil 

Lack of diathermic oil 

Top up the diathermic oil till the mini-
mum level when the machine is cooled 
down 

The unit distils only part of the dirty sol-
vent 

Insufficient operating time 

Increase the operating time 

The undistilled fraction has a boiling 
temperature higher than the set tem-
perature on the working thermostat 

Set a higher temperature on the work-
ing thermostat 

Solvent boiling point is higher than dis-
tiller maximum working temperature 

Change the solvent with one that has 
a lower boiling point or distil under 
vacuum with suitable kit (optional) 

The working thermostat is defect 

Change the working thermostat  

Distillation time is much longer than the 
maximum setting time 

There is a considerable percentage of 
water in the dirty solvent 

Replace the solvent 

Lack of diathermic oil 

Top up the diathermic oil till the mini-
mum level when the machine is cooled 
down 

Diathermic oil is worn out 

Change the diathermic oil 

The electrical resistance is scaled 

Take out the diathermic oil and clean 
the electrical resistance 

The cycle does not stop at the time set 
on the working timer 

Cycle timer is defect 

Replace cycle timer 

The distillate comes out dirty 

Unit has been loaded with a quantity 
higher than the maximum 

Load the exact quantity 

Solvent foams 
 

Load with a lower quantity 
Use the anti-foam kit 
Reduce working temperature 

Temperature set on working thermo-
stat too high 

Reduce working temperature 

Vapour manifold or vapour condenser 
dirty 

Wash manifold and condenser by pour-
ing in clean solvent with a funnel or by 
blowing in compressed air 

Distillate takes on a greenish colour 

Condenser is corroding 

The solvent is acid, replace the copper 
condenser with a stainless steel one 
The temperature setting is too high and 
the solvent acidifies: set a lower working 
temperature 
If the temperature set on the working 
thermostat is correct, acidification has 
occurred before the distillation. Replace 
the solvent immediately. 

 

Содержание Drester 120

Страница 1: ...INSTR 11213 1 REV 14 04 08 Bom GODK DRESTER 120 USE and MAINTENANCE ENGLISH...

Страница 2: ...uctions Rev 3 00 All rights reserved Nothing from this publication is allowed to be copied in any way whether electronically mechanically or by photo copy or in any other way without prior permission...

Страница 3: ...5 2 Solvent loading 9 5 3 Cover closing 10 5 4 Programming of the working cycle 10 5 5 Stop of the unit 12 5 6 Residue unloading 12 5 7 Important advices 13 6 SAFETY SYSTEMS AND ALARMS 14 6 1 Temperat...

Страница 4: ...ottom of the boiler and can easily be unloaded at the end of the cycle The boiling of the polluted solvent takes place in a boiler surrounded by a cavity space containing diathermic oil heated by an e...

Страница 5: ...erature C 195 for T3 machines or 225 for T2 machines Sound level dB A 64 Geometric boiler volume litres 19 Loading volume liters 12 15 Compressed air connection for vacuum BSP1 3 8 F Pressure min max...

Страница 6: ...flammable gas fires Warning signs have to be installed bringing attention to the possible dangers If the machine is installed outside it has to be protected by a roof 13 When treating flammable solven...

Страница 7: ...he power supply coincide with the data on the identification tag of the machine Install a power supply 2 together with main switch for the machine n 3 fuses or magnet switches set at 50 over the absor...

Страница 8: ...area should remain free to be able to access all parts of machine if necessary a Packing Remove the machine from the transport hole A and slide it into hole B install the washer provided Lock the rot...

Страница 9: ...for all solvents 4 2 Connecting the distillate tank Put a container of proper size in line with the distillate discharge nozzle To connect the nozzle with the con tainer it is advisable to use a solve...

Страница 10: ...ot be used for group IIB and IIC The use of non original bags can provoke fire or explosion risks due to the accumulation of electrostat ic charge on the bags during distillation It is therefore prohi...

Страница 11: ...equipped with a lateral loading pipe for easy connection to the washing booth 5 5 Cover closing 1 Hook the cover closing handle over the cover bar When closing the cover pay attention not to damage t...

Страница 12: ...or setting a new process time place the knob in the position OFF and repeat the setting operation above 0 2 1 5 Machine working In the display is indicated the active heating by the symbol and the cou...

Страница 13: ...cle lasts for 3 4 hours For drying the residue this time can be prolonged with 15 30 minutes Distillation time depends on the type of solvent distilled as well as the degree of contamination The indic...

Страница 14: ...have formed on the bottom of the boiler can be removed like described above 5 9 Important advice Do not rotate or shake the unit once loaded or when operating Clean the oil expansion vessel only with...

Страница 15: ...ify the reason for the thermostat intervention if necessary replace the defective thermostat 4 push the reset button on the thermostat to reset it c Distillate temperature ST3 Maximum thermostat on co...

Страница 16: ...igher than dis tiller maximum working temperature Change the solvent with one that has a lower boiling point or distil under vacuum with suitable kit optional The working thermostat is defect Change t...

Страница 17: ...the suitable gasket Smoke comes out from under the cover Overheating of the polluting products or presence of nitrocellulose Reduce the working time and or temper ature Possibly distil under vacuum w...

Страница 18: ...at its optimum b Check diathermic oil Check the diathermic oil level in the oil expansion vessel when the unit is cold If necessary top up the level 8 3 Weekly maintenance a Cleaning of the condensat...

Страница 19: ...hout loading the machine turn the unit on at maximum temperature Having reached the maximum temperature add slowly in two or three times the remain ing oil in the expansion vessel until the expansion...

Страница 20: ...element it is convenient to also change the diathermic oil and in this case it can be poured directly into the hole of the element d Reset the hour counter 1 Open the control box 2 Push the button A...

Страница 21: ...to be discharged manually Automatic vacuum at the start of the distillation unit the distiller activates automatically the vacuum unit At the end of the cycle the compressed is stopped and the vacuum...

Страница 22: ...can reduce the yield of the vacuum group and limit the vacuum creation 9 5 Vacuum switch The vacuum switch optional allows the reduction of compressed air consumption because the vacuum ejector is tu...

Страница 23: ...22 10 SPARE PARTS...

Страница 24: ...l 23 28 384002 Cover closing kit 23 354639 Upper pin of cover handle 24 429002 Cover handle 25 357403 Forked brace 26 353702 Spring for boiler cover 27 354641 Guide pin for spring 28 354640 Lower pin...

Страница 25: ...ly using specialized waste disposal for oil Remove and dispose separately the battery of the PLC if present Batteries of the HMI or the PLC are special waste and have to be disposed of following the a...

Страница 26: ...25 12 WIRING DIAGRAMS...

Страница 27: ...26 NOTES Page intentionally left blank...

Страница 28: ...27 Producer FORMECO Solvent Recovery Systems Via Cellini 33 35027 NOVENTA PADOVANA PD ITALY Tel 39 049 8084 811 Fax 39 049 8084 888...

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