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Operating Manual EMGZ622A/642A 

 

 

1

 

Safety Instructions 

1.1

 

Description conditions 

High danger of health  
injury or loss of life

 

 

Risk of damage  
to machines

 

 

Notice for  
proper function

 

Danger

 

This symbol refers to high risk 
for persons to get health injury 
or loss life. It has to be 
followed strictly. 
 

 

 

Caution

 

This symbol refers to risk of 
heavy mecanical damage. 
This warning has to be 
followed absolutely. 
 

 

 

Note

 

This symbol refers to an 
important information about 
proper use. If not followed, 
malfunction can be the 
result. 

 

 

1.2

 

List of safety instructions 

  Proper function of the electronic unit is only guaranteed with the recommended 

application of the components. In case of other arrangement, heavy malfunction can be 
the result. Therefore, the installation instructions on the following pages must be followed 
strictly. 

  Local installation regulations are to preserve safety of electrical equipment. They are not 

taken into consideration in this operating manual. However, they have to be followed strictly. 

  Bad earth connection may cause electric shock to persons, malfunction of the total system 

or damage of the electronic unit! It is vital to ensure that proper earth connection is done. 

  The processor board is mounted to the housing cover. Improper handling may damage the 

fragile electronic equipment! Don’t use rough tools such as screwdrivers or pliers! Touch 
processor board as little as possible! Touch earthed metal part to discharge static 
electricity before opening the housing! 

  Wrong setting of the jumpers and solder bridges may cause malfunction of the electronic 

unit or the total system! Setting of the solder bridges and jumpers must be checked 
carefully prior to power on! Setting of the solder bridges should be carried out by trained 
personnel only! 
 

Содержание EMGZ622A

Страница 1: ...local representative Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren Sie die Vertretung im zust ndigen Land Ce mode d emploi est galement disponible en Allemand Veuillez co...

Страница 2: ...owing pages must be followed strictly Local installation regulations are to preserve safety of electrical equipment They are not taken into consideration in this operating manual However they have to...

Страница 3: ...cal Method 17 8 6 Additional Settings 18 9 Parametrization 19 9 1 Schematic Diagram of Parametrization 19 9 2 Parameter List System Parameters 20 9 3 List of the Parameters EMGZ622A 642A 20 9 4 Descri...

Страница 4: ...ule which can be plugged to the main board of the electronic unit if required That way the possibilities of the electronic unit can be extended easily 3 System Components An EMGZ622A 642A system consi...

Страница 5: ...t as mV signal Due to the Wheatstone wiring of the strain gauges the measured value is depending also to the power supply So the force sensors are supplied from the electronic unit by a very accurate...

Страница 6: ...tized measuring value such as offset gain lowpass filter limit switches etc The resulting feedback value is provided as both tension and current signal at the same time Using digital inputs the amplif...

Страница 7: ...ired digital input output assignment linking by interface etc Draw your final wiring diagram according to the wiring diagram refer to 7 2 Wiring diagram Install and wire all your components refer to 7...

Страница 8: ...Operating Manual EMGZ622A 642A 8 6 Dimensions fig 3 Dimensions E611002e...

Страница 9: ...equipment They are not taken into consideration in this operating manual However they have to be followed strictly Caution Bad earth connection may cause electric shock to persons malfunction of the...

Страница 10: ...tronic equipment Don t use rough tools such as screwdrivers or pliers Touch processor board as little as possible Touch earthed metal part to discharge static electricity before open the housing fig 5...

Страница 11: ...Operating Manual EMGZ622A 642A 11 7 2 Wiring Diagram fig 7 Wiring diagram EMGZ642A The version EMGZ622A has only channels 1 and 2 E642002e...

Страница 12: ...red parallel ref to wiring diagram If wiring is made using 6 wire circuit the Dip switch solder bridges must be modified ref to 8 2 Configuring the electronic unit Force sensor excitation can be made...

Страница 13: ...Operating Manual EMGZ622A 642A 13 8 Operating 8 1 View of the Operating Panel fig 8 Operating panel EMGZ622A 642A E642006e fig 9 Switching between the tension feedback values E642003e...

Страница 14: ...he first calibration the following settings must be done for each channel ref to 9 Parametrization Global parameters Language Required display language Measuring system Metric default or US standard C...

Страница 15: ...ion is done for each channel separately Channel assignment Channel 1 Range 1A measuring point 1 low force range Channel 2 Range 1B measuring point 1 high force range Channel 3 Range 2A measuring point...

Страница 16: ...osely to the machine Press MODE key Search and select the module Spec F EMGZ642 1 2 and the special function Find offset with the keys fig 9 Find offset by pressing the key for 3 seconds fig 9 The ele...

Страница 17: ...he Gain value will be calculated by the following formula and then inputted in the parameter Gain refer to 9 5 Description of the parameters EMGZ622A 642A fig 12 Force vectors in the FMS force measuri...

Страница 18: ...642A If the electronic unit detects exceeding of the values set it can switch on an LED and or a dig output Tapping of the limit switches is done according to the wiring diagram fig 6 Gain switching I...

Страница 19: ...Operating Manual EMGZ622A 642A 19 9 Parametrization 9 1 Schematic Diagram of Parametrization fig 13 Parametrization EMGZ642A E642005e...

Страница 20: ...orce range Parameter Unit Min Max Default Selected Offset A B Digit 8000 8000 0 Gain A B 0 100 9 000 1 000 Gain 1 A B 0 100 9 000 1 000 Force of sensor A B N kN cN 1 9999 1000 Unit of sensor A B N kN...

Страница 21: ...ues are shown as lb clb klb Range Metric US standard Default Metric Lowpass display Use The electronic unit provides a low pass filter to prevent noise which is added to the integrated display This pa...

Страница 22: ...etermined with special function Calibration or you must input a value calculated using the formulas written under 8 3 Calibrating the measuring amplifier if the material tension cannot be simulated Ra...

Страница 23: ...b klb clb Note The event can be shown using a LED ref to parameter Config of LED or fed to the digital outputs ref to parameters Dig Out 1 and Dig Out 2 Max limit Use The event Max limit passed over w...

Страница 24: ...of the force value The low pass filter of each channel is independent to the other filters Range 0 1 to 200 0 Default 10 0 Increment 0 1 Unit Hz Scale output Use This parameter stores which tension fe...

Страница 25: ...e service mode parameters may result in heavy malfunctions Therefore these settings should be made by specially trained personnel only The service mode is activated by pressing the and keys for 3 seco...

Страница 26: ...Operating Manual EMGZ622A 642A 26 10 Serial Interface RS232 Optional...

Страница 27: ...ed that the two termination dip switches are in off position If only one cable is connected Bus in both termination dip switches have to be set in on position EMGZ600 main board red red green green co...

Страница 28: ...Operating Manual EMGZ622A 642A 28...

Страница 29: ...here may be problems while setup Version numbers of the firmware and GSD file are indicated in the cover page of this operating manual 12 2 EMGZ622A DP Slave Functional Description The measuring ampli...

Страница 30: ...oint Data higher byte Data lower byte Module 2 Reserved Module 3 Basic telegram and 4 word operation value The measuring amplifier responses with 4 bytes of the basic telegram and the 4 word Byte 0 By...

Страница 31: ...Operating Manual EMGZ622A 642A 31 13 Interface CAN Bus Optional...

Страница 32: ...Operating Manual EMGZ622A 642A 32 14 Interface DeviceNet Optional...

Страница 33: ...s LED dig input 4 J200 Reserved J402 405 Solder bridges for dig output 1 4 open collector J500 Add on board for dig I O J800 Socket subprint PROFIBUS J801 Reserved J900 Socket subprint channel 2 J901...

Страница 34: ...ain Board fig 18 View of main board K600028e Setting of the Dip switch Sensor exitation Sensor signal 4 6 wire circuit Dip switch 5VDC factory set 10VDC 9mV factory set 0 10V 4 wire factory set 6 wire...

Страница 35: ...ch and solder bridges E600014e Setting of the Dip switch Sensor excitation Sensor signal 4 6 wire circuit Dip switch 5VDC factory set 10VDC 9mV factory set 0 10V 4 wire factory set 6 wire 201 1 0 1 2...

Страница 36: ...s 5VDC default or 10VDC with automatic current control Input signal voltage 0 9mV max 12 5mV or 0 18mV max 25mV depending on force sensor excitation Resolution A D converter 8192 Digit 14 Bit Measurin...

Страница 37: ...put is set wrong Set jumper for tension output of channel n to 0 10V Feedback value of channel n is not stable Cut off frequency of the filters set too high Adjust cut off frequency ref to 8 4 Additio...

Страница 38: ...mer service Subprint missing contact FMS AG One or more subprints are missing or are not detected Check if subprints are seated correctly ref to 14 1 Additional Setting Elements Contact FMS customer s...

Страница 39: ...850 60 06 info fms technology com www fms technology com FMS USA Inc 925 East Rand Road Suite 207 Arlington Heights IL 60004 USA Tel 1 847 392 7872 Fax 1 847 392 7873 fmsusa fms technology com FMS UK...

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