18
TS44DLX Deluxe Test Set
Users Guide
Installing a New Line Cord
To install a new line cord on either model:
1
From the outside of the housing, slide the screw
lugs of a new line cord through the hole in the
end of the test set housing. Make sure the crimp
barrel offset side of the screw lugs is up (see
Figure 9) and that the line cord screw lugs are flush
against the circuit board.
Note
Do not over tighten screws. Over tightening will
strip the plastic.
2
Fasten the red wire lug to the PCB (Ring) with
screw and washer (see Figure 8).
3
Fasten the black wire lug to the PCB (Tip) with
screw and washer (see Figure 8).
4
Insert the plastic clip over the line cord strain relief
at the base of the test set housing (see Figure 7)
and press tightly into place. Inspect all work to
ensure no pinched wires or areas where weather
resistance and safe operation is affected. Reinstall
the battery. Observe the proper polarity.
5
Place the battery door cover on the test set and
fasten the four screws (see Figure 4). Tighten
screws to a maximum torque of 0.904 N-m or
8 in-lb.
bfp08.eps
Figure 8. Removal/Installation of Line Cord
Screw Lugs
bfp09.eps
Figure 9. Orientation of Line Cord Screw Lugs
