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4. Commissioning

4−2

Festo P.BE−CPVSC−E N en 0301a

Contents

Commissioning

4−1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

General instructions

4−4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1

Before commissioning

4−4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.2

Pressure increase in the complete supply

4−4

. . . . . . . . . . . . . . . . . . . .

4.2

Manual override

4−6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3

Checking the valves and the valve−actuator combination

4−8

. . . . . . . . . . . . . . .

4.4

LED display of the valves

4−12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5

Eliminating faults

4−14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.1

Impairment of function

4−14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.5.2

Operating states of the pneumatic system

4−15

. . . . . . . . . . . . . . . . . . .

Содержание Smart cubic CPVSC1-VI

Страница 1: ...Pneumatics manual CPV SC valve terminal Type CPVSC1 VI Manual 530 926 en 0301a 670 617 Compact performance smart cubic...

Страница 2: ......

Страница 3: ...sto AG Co KG D 73726Esslingen Federal Republicof Germany 2003 Internet http www festo com e mail service_international festo com The copying distribution and utilization of this document as well as th...

Страница 4: ...Contents and general instructions II Festo P BE CPVSC EN en 0301a...

Страница 5: ...ts 2 4 2 2 1 Fitting onto a wall 2 5 2 3 Fitting the manual override cover optional 2 7 3 Installation 3 1 3 1 Preparing the compressed air 3 4 3 1 1 Operation with non lubricated compressed air 3 4 3...

Страница 6: ...airment of function 4 14 4 5 2 Operating states of the pneumatic system 4 15 5 Maintenance and conversion 5 1 5 1 General precautionary measures 5 4 5 2 Cleaning replacing the large surface mounted si...

Страница 7: ...e conver sions or modifications described in the documentation supplied with the product are permitted in faultless technical condition The maximum values specified for pressures temperatures electric...

Страница 8: ...the pneumatic compo nents and refers to the CPV SC valve terminal with electric multipin connection For information on the electrics electronics see leaflet sup plied with the product This manual con...

Страница 9: ...een the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe thi...

Страница 10: ...ns tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo p...

Страница 11: ...s and micro valve plates CPV SC valve terminal Compact Performance Valve terminal Smart Cubic type 80 Electrical sub base Sub base with electric multipin connection End plate Termination plate at the...

Страница 12: ...Contents and general instructions X Festo P BE CPVSC EN en 0301a...

Страница 13: ...Summary of components 1 1 Festo P BE CPVSC EN en 0301a Chapter 1...

Страница 14: ...Summary of components 1 2 Festo P BE CPVSC EN en 0301a Contents 1 Summary of components 1 1 1 1 Overview of the CPV SC valve terminal 1 4 1 2 Description of variants 1 5 1 3 Overview of components 1...

Страница 15: ...al of connection variants and components of the valve terminal the maximum number of valve locations the identification code of the valve sub bases the connecting display and operating elements Furthe...

Страница 16: ...de possible by the use of very compact valves with high flow rate therefore helping to reduce costs The valve terminal pneumatics provide the following the common channels for supply and exhaust air t...

Страница 17: ...16 valve plates The electrical connection of the valve solenoid coils is made centrally via the multipin connection This is available in the following designs Sub D connection 15 pin Sub D connection...

Страница 18: ...ontrol valve is marked with j 12 the work valve with Ident code J N 3 2 way valves single solenoid basic position open K 3 2 way valves single solenoid basic position closed D 2 2 way valves single so...

Страница 19: ...ion 3 5 82 84 or large surface mounted silencer 2 Blanking plate without valve function for sealing an unused valve location 3 Valve plates with single solenoid or double solenoid valves double sole n...

Страница 20: ...l you will find the following pneu matic connecting display and operating elements 1 4 2 3 1 Manual override per pilot solenoid locking and non locking 2 Exhaust connections 3 5 82 84 3 Work connectio...

Страница 21: ...l connecting and display elements 1 2 3 1 Multipin connection with 20 pin flat ribbon cable or 15 pin sub D or 26 pin sub D high density multipin connection 2 Valve location identification label 3 Yel...

Страница 22: ...1 Summary of components 1 10 Festo P BE CPVSC EN en 0301a...

Страница 23: ...Fitting 2 1 Festo P BE CPVSC EN en 0301a Chapter 2...

Страница 24: ...Festo P BE CPVSC EN en 0301a Contents 2 Fitting 2 1 2 1 General instructions on fitting and dismantling 2 4 2 2 Fitting variants 2 4 2 2 1 Fitting onto a wall 2 5 2 3 Fitting the manual override cover...

Страница 25: ...from the factory Accessories such as designation labels and manual override caps optional must be fitted on site This chapter describes how to fit and remove the complete CPV SC valve terminal the ma...

Страница 26: ...te Handle all the components on the CPV SC valve terminal with care Please note especially the following The specified torques must be observed Electrostatically sensitive components Do not therefore...

Страница 27: ...e The end plates have holes for fitting the terminal onto a wall see table 2 1 Fitting Proceed as follows 1 Make sure that the fastening surface can support the weight of the CPV SC valve terminal wei...

Страница 28: ...with four M3 screws of sufficient length tightening torque 0 6 Nm 0 2 Nm 4 If necessary use the fastening holes in the left hand end plate for additional fastening of the CPV SC valve termi nal In ord...

Страница 29: ...inst unauthorized use Fitting Proceed as follows 1 Make sure that the relevant manual overrides are in a non actuated state If necessary set locking manual over rides to the basic position see chapter...

Страница 30: ...2 Fitting 2 8 Festo P BE CPVSC EN en 0301a Disconnecting Proceed as follows Insert a suitable screwdriver in the recess of the manual override in order to lift up the covers...

Страница 31: ...Installation 3 1 Festo P BE CPVSC EN en 0301a Chapter 3...

Страница 32: ...mpressed air 3 5 3 2 General notes on connecting the tubing 3 7 3 2 1 Laying the tubing 3 7 3 3 Connecting the CPV SC valve terminal 3 9 3 3 1 Pilot control of the valve solenoid coils auxiliary pilot...

Страница 33: ...the tubing instructions on pilot control of the valve solenoid coils with internal or external auxiliary pilot air instructions on operating CPV SC valve terminals with pressure zone separation fittin...

Страница 34: ...are used oils with synthetic ester or true ester basis e g rape oil methylester the residual oil content must not exceed 0 1 mg m3 see ISO 8573 1 class 2 If mineral oils are used e g HLP oils as per D...

Страница 35: ...s if lubricated com pressed air must be used The compressed air prepared with the compressor must correspond in quality to non lubricated compressed air If possible do not operate the complete system...

Страница 36: ...s furthest from the lubricator 2 Ascertain the valve terminal which controls this cylinder 3 Remove the silencer if fitted from connection 3 5 4 Hold a piece of white cardboard 10 cm in front of the e...

Страница 37: ...elements The components will be damaged if you touch the contact surfaces of the plug connectors or if you do not observe the regulations for handling electrostatically sensitive components 3 2 1 Lay...

Страница 38: ...it may perform sudden unexpected movements thereby causing injury to human beings Switch off the compressed air supply before disconnect ing the pneumatic tubing on the CPV SC valve terminal 1 Loosen...

Страница 39: ...t with internal or external auxiiary pilot air The following pairs of end plates are available for the CPV SC valve terminal left hand end plates for internal auxiliary pilot air right hand end plate...

Страница 40: ...pilot air Please note Use regulated external auxiliary pilot air 3 7 bar Reliable faultless operation of the CPV SC valve terminal is then possible even with fluctuating operating pressure Please note...

Страница 41: ...re on valve sub base with Ident code J 3 3 2 Pressure zones The CPV SC valve terminal can be operated with several pres sure zones A separator plate is required for each pressure zone if there are two...

Страница 42: ...lve solenoid coils see Fig 3 3 The pressure zone which is supplied via supply connec ton 1 left hand end plate must be operated with a pressure between 3 7 bar The first pressure zone is supplied with...

Страница 43: ...5 6 3 2 1 1 4 2 2 12 14 3 5 1 4 82 84 1 End plates 2 Valve sub bases 3 Separator plates with additional supply 4 Pressure zone 1 5 Pressure zone 2 6 Pressure zone 3 Fig 3 4 CPV SC valve terminal with...

Страница 44: ...onal pres sure supply plate with additional exhausting may be necessary It is therefore an advantage to implement the higher demands on the exhausting in the pressure zone which is exhausted via the r...

Страница 45: ...ction must be made from left to right space for wrench The double solenoid valve Ident code J consists of two components the control valve and the work valve Each valve has its own housing The control...

Страница 46: ...Pilot air external auxiliary pilot air 12 14 M5 QS4 or QS5 32 Screw connector in the left hand end plate Ducted exhaust 3 5 M7 QS6 or QS1 4 Screw connector in the right hand end plate for ducted exhau...

Страница 47: ...pressures 1 Valve terminal 1 2 Common 3 5 3 Common 82 84 4 Valve terminal 2 5 Central 3 5 6 Central 82 84 1 2 3 4 5 2 2 6 3 Fig 3 5 Common lines with non return valves Please note The exhaust is expel...

Страница 48: ...th the Festo valve terminals in accordance with EN 60204 1 IEC 204 Safety transformers with the adjacent symbol must be used for supplying PELV networks The valve terminals must be earthed to ensure t...

Страница 49: ...t be assigned in ascending order with out gaps Counting begins on the valve terminal from left to right see diagram A valve location always occupies one address 0 1 2 3 4 5 6 7 8 9 10 11 1 2 3 3 2 1 A...

Страница 50: ...3 Installation 3 20 Festo P BE CPVSC EN en 0301a...

Страница 51: ...Commissioning 4 1 Festo P BE CPVSC EN en 0301a Chapter 4...

Страница 52: ...Before commissioning 4 4 4 1 2 Pressure increase in the complete supply 4 4 4 2 Manual override 4 6 4 3 Checking the valves and the valve actuator combination 4 8 4 4 LED display of the valves 4 12 4...

Страница 53: ...es the commissioning of the CPV SC valve terminal The following in particular belong here instructions on building up pressure in the complete supply operating the manual override checking the valve f...

Страница 54: ...en the solenoid coil is constantly under stress Please observe the following instructions for building up pressure in the complete supply 4 1 2 Pressure increase in the complete supply Warning If the...

Страница 55: ...signal being present The slow increase in pressure of the complete supply does not then affect the actuator The actuator would react suddenly e g a cylinder would extend or retract depending on the va...

Страница 56: ...1 slow Tab 4 1 Effects of slow start up pressurization 4 2 Manual override You should use the manual override especially when commis sioning the pneumatic system in order to check the function and op...

Страница 57: ...valve solenoid coils is as follows 1 2 3 1 Single solenoid valves Ident code D N K M Double solenoid valve Ident code J 1 Manual override to pilot solenoid 14 2 Manual override to pilot solenoid 12 3...

Страница 58: ...ir in the chapter Installation The CPV SC valve terminal should be commissioned as follows Commissioning variants Actiivity Preliminarytest of the pneumatictubing Testing the valve actuator combinatio...

Страница 59: ...te can cause actuators to perform sudden unexpected movements These movements can cause injury to human beings and damage to property Make sure that all manual override actuations are in their basic p...

Страница 60: ...matic reset non locking Reaction of the valve Use a screwdriver to carefully press down the plunger of the manual override as far as possible The valve moves to the switching position Hold the plunger...

Страница 61: ...avoid undefined switching states when commissioning the machine system Actuating the manual override with stop locking Reaction of the valve Use a screwdriver to carefully press down the plunger of th...

Страница 62: ...CPV SC valve terminal is ready for operation The LEDs are assigned to the valve locations in numerically ascending order Therefore LED 0 is assigned to valve location 0 etc The valve locations are num...

Страница 63: ...he valve Meaning Yellow out Basic position Logical 0 no signal Yellow alight Switch position Logical 1 signal present Basic position Logical 1 but operating voltage of outputs below permitted toleranc...

Страница 64: ...pes from the common line connections the work line connections between the modules Basic position Switch position Basic position Checking the seal ring or the tube fitting After switching on again reg...

Страница 65: ...plate 3 5 82 84 Faultless Non returnvalves in common exhaust line This applies when several systems with centrally ducted exhaust are used Vacuum operation low pressure operation Externally supplied r...

Страница 66: ...4 Commissioning 4 16 Festo P BE CPVSC EN en 0301a...

Страница 67: ...Maintenance and conversion 5 1 Festo P BE CPVSC EN en 0301a Chapter 5...

Страница 68: ...1 General precautionary measures 5 4 5 2 Cleaning replacing the large surface mounted silencer 5 5 5 3 Fitting removing components in valve locations 5 6 5 3 1 Preparing the CPV SC valve terminal 5 6...

Страница 69: ...ponents for maintenance work and conversion cleaning the large surface mounted silencer replacing the large surface mounted silencer fitting and removing components in valve locations Further informat...

Страница 70: ...upply the operating and load voltage supplies Please note Handle all the components on the CPV SC valve terminal with care Please note especially the following Screws must be fitted accurately otherwi...

Страница 71: ...e large surface mounted silencer functions correctly and that the valves operate correctly Proceed as follows 1 Loosen and remove the screws in the fastening frame 2 Remove the silencer insert from th...

Страница 72: ...easily with out much trouble Proceed as follows 5 3 1 Preparing the CPV SC valve terminal 1 Loosen the multipin plug and disconnect it carefully 2 Loosen the tubing at work connections 2 and 4 of the...

Страница 73: ...left and right of the component to be replaced Fig 5 1 Loosening the tie rods 3 Removing the double solenoid valve Ident code J Both valve plates control and work valve must be removed 4 Pull the comp...

Страница 74: ...te The valve plate and work sub base is a unit tested for leakage by Festo Do not disconnect the screw connectors in the work sub base They guarantee that the unit does not leak Proceed as follows 1 M...

Страница 75: ...lve If there is a gap between the valve terminal and the mount ing surface the electric linking may be pressed out of posi tion when the components are fitted Make sure that the electric linking is he...

Страница 76: ...hey are not offset 5 Tighten both tie rods at first only slightly and then with 0 8 Nm 0 2 Nm 5 3 4 Fitting the CPV SC valve terminal Then fasten the right hand fastening to the wall with two M3 screw...

Страница 77: ...Technical appendix A 1 Festo P BE CPVSC EN en 0301a Appendix A...

Страница 78: ...A Technical appendix A 2 Festo P BE CPVSC EN en 0301a Contents A Technical appendix A 1 A 1 Technical specifications A 3 A 2 Overview of valve plates A 8 A 3 Accessories A 10...

Страница 79: ...n the end plate 0 6 Nm 0 2 Nm 0 8 Nm 0 2 Nm 0 4 Nm 0 04 Nm Large fastening screws For fastening onto a wall M3 length of screw depends on the features of the fastening surface Materials End plates ele...

Страница 80: ...ouble solenoid valve Ident code J consists of two valve sub bases 2 1 g 9 81 m s2 Tab A 1 General technical specifications Caution If possible operate the CPV SC valve terminal with non lubricated aux...

Страница 81: ...ed air 12 14 auxiliary pilot air 3 7 bar 6 bar 3 7 bar 0 9 7 bar 3 7 bar Manual override Lockingornon locking Tab A 2 Technical specifications pneumatics 1 Pressure of the external auxiliary pilot air...

Страница 82: ...g method 10 as per FN 942032 On or switch over Off 2 2 way valve Ident code D 3 2 way valve open or closed Ident code K N 5 2 way single solenoid Ident code M 5 2 way double solenoid Ident code J 10 1...

Страница 83: ...nd indirect contact as per EN 60204 1 IEC 204 By connection to a PELV power unit Protected Extra Low Voltage Operatingvoltage Tolerance 24 V DC 10 21 6 26 4 V DC Powerconsumption at 24 V on the multip...

Страница 84: ...over rides e g designation 14 stands for manual override 14 or coil 14 They are not logic designations The following valve plates are available for the CPV SC valve terminal Valve plate 12 14 14 82 84...

Страница 85: ...rn 82 84 2 14 12 14 1 3 3 5 5 4 Ident code M Valve single solenoid 5 2 way valve springreturn 82 84 2 14 12 14 1 3 3 5 5 4 12 Ident code J Valve double solenoid 5 2 way valve Please note The double so...

Страница 86: ...cable suitable for use as drag chain 15 pin sub D plug with cable 26 pin high density sub D plug with cable Flat ribbon cable 1 Plug connector for flat ribbon cable 1 KMP6 15 P 12 KMP6 26 P 16 Flat c...

Страница 87: ...Index B 1 Festo P BE CPVSC EN en 0301a Appendix B...

Страница 88: ...B Index B 2 Festo P BE CPVSC EN en 0301a Contents B Index B 1 B 1 Index B 3...

Страница 89: ...nal 3 9 B Blanking plate 1 6 C Common pneumatic lines 3 17 Components Identification code 1 6 Valve plates A 8 Compressed air Requirements A 4 Connections Electrical CPV SC valve terminal with MP conn...

Страница 90: ...ve terminal with MP connection 1 9 E EMERGENCY STOP 4 15 F Fitting the tubing 3 8 Fitting variants 2 4 Flow rates A 6 I Identification code 1 6 Impairment of function 4 14 Important user instructions...

Страница 91: ...on 1 5 N Notes on the use of this manual VI O Operating elements Pneumatic 1 8 Operating states 4 15 Operating status 4 15 Operating voltage A 7 Overview of components 1 7 P Pictograms VIII Pilot cont...

Страница 92: ...crew connectors 3 15 Start up pressurization 4 6 Switching status display 4 13 T Target group V Text markings VIII Tightening torques A 3 V Vacuum operation 3 14 4 15 Valve plates VI 1 6 A 8 Valve swi...

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