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Festo — MS6(N)-SV-...-E-10V24 — 2021-11e

3

Table of contents

1

About this document. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4
1.1

Target group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.2

Applicable Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.3

Product version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4

1.4

Specified standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2

Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

2.3

Foreseeable Misuse. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4

Training of qualified personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3

Additional information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4

Product overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6
4.1

Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

4.2

Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8

4.3

Safety function in accordance with EN ISO 13849. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15

5

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1

Requirement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.2

Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5.3

Assembly with MS-series service unit components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

6

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
6.1

Pneumatic installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19

6.2

Electrical installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7

Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22

8

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

9

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
9.1

Maintenance work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

9.2

Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

10

Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10.1 Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
10.2 Fault clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

11

Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25

12

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
12.1 Technical data, mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
12.2 Technical data, pneumatic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
12.3 Technical Data, Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
12.4 Safety characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
12.5 Filling flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
12.6 Exhaust time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
12.7 Switching characteristics of the multi-pin plug sockets NECA-…-MP1, -MP3 und -MP5. 31

12.7.1

Switching characteristics for multi-pin plug socket NECA-S1G9-P9-MP1. . . .  31

12.7.2

Switching characteristics for multi-pin plug socket NECA-S1G9-P9-MP3/-MP5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34

Содержание MS6 SV E 10V24 Series

Страница 1: ...MS6 N SV E 10V24 Soft start quick exhaust valve Operating instruc tions 8146528 2021 11e 8146530...

Страница 2: ...Translation of the original instructions...

Страница 3: ...e unit components 18 6 Installation 19 6 1 Pneumatic installation 19 6 2 Electrical installation 20 7 Commissioning 22 8 Operation 23 9 Maintenance 23 9 1 Maintenance work 23 9 2 Cleaning 24 10 Malfun...

Страница 4: ...2 2007 09 EN ISO 13849 2 2012 10 IEC 60204 1 2016 10 EN 60068 2 6 2008 02 ISO 8573 1 2010 04 EN 61508 1 2010 05 ISO 19973 1 2015 08 Tab 1 Standards specified in the document 2 Safety 2 1 Safety instru...

Страница 5: ...technical condition In standard operation which includes standstill set up and service operation as well as emergency operation 2 3 Foreseeable Misuse The following examples of foreseeable misuse are...

Страница 6: ...ay Power LED and Error LED 2 pneumatic port 2 compressed air outlet 3 pre assembled earthing strap 4 pneumatic port 3 exhaust 5 multi pin plug socket NECA accessories 6 valve block 7 electronic insert...

Страница 7: ...3 pin AD2 Pressure sensor with display M8 plug NPN 3 pin AD3 Pressure sensor with display plug M12 PNP 4 pin ana logue output 4 20 mA AD4 Pressure sensor with display plug M12 NPN 4 pin ana logue outp...

Страница 8: ...n are possible Automatic start automatic reset The automatic start automatic reset mode of operation is preset with a bridge from terminal 5 to terminal 6 in the multi pin plug socket NECA delivery st...

Страница 9: ...mode but remains in the safe unpressur ised status Note Detection of shorts across contacts and error detection and evaluation via external controller is required 0 V 24 V Valve switches to fault mode...

Страница 10: ...shorts across contacts of the enable signals In general detection of shorts across contacts is required to guarantee performance level e Depending on the selected plug either the product itself or th...

Страница 11: ...d out by the safety relay unit safety PLC Switching characteristics diagrams Fig 20 The clock outputs of different controller manufacturers are not standardised The usability must be checked in every...

Страница 12: ...ches to safe status and to malfunction Fig 7 Static enable signals signal distance Switching characteristics diagrams Fig 23 MS6 SV E with multi pin plug socket NECA S1G9 P9 MP5 NOTICE A cross circuit...

Страница 13: ...malfunction Enable signals are galvanically separated from the supply voltage Fig 9 Static enable signals signal distance Switching characteristics diagrams Fig 23 Switching statuses The time delay t...

Страница 14: ...Fig 20 and with multi pin plug socket NECA S1G9 P9 MP3 MP5 Fig 23 Status of valve Signal contact Control for pressurisation by EN1 and EN2 open Control for exhaust through EN1 and EN2 closed Malfuncti...

Страница 15: ...us at least once a month to guarantee the safety function NOTICE Loss of the safety function Common cause failures CCF cause the failure of the safety function since in this case both channels in a tw...

Страница 16: ...is required The user is responsible for coordinating all applicable safety regulations and rules with the compe tent authority and for compliance with regulations and rules Failures due to a common ca...

Страница 17: ...note the following Ensure a wall clearance of 32 mm e g with the MS6 WPB mounting bracket Do not lay cables between the wall and the product NOTICE Loss of the safety function Failure to comply with...

Страница 18: ...14 Flow direction 5 3 Assembly with MS series service unit components WARNING Loss of the safety function If devices that impair the exhaust are placed behind the pneumatic connection 2 of the soft s...

Страница 19: ...delivery Tightening torque maximum 1 2 Nm 6 Installation 6 1 Pneumatic installation Port 1 and 2 If using screw connectors Note the screw in depth of the connector thread 10 mm Make sure that the com...

Страница 20: ...s network Observe IEC 60204 1 EN 60204 1 Connecting earthing strap Connect the pre assembled earth strap to the earth potential with low impedance short cable with large cross section This prevents ma...

Страница 21: ...correct orientation The window points to the silencer 2 Make sure that the screws are fastened tightly in order to guarantee the degree of protection IP65 The maximum tightening torque is 0 4 0 1 Nm I...

Страница 22: ...asier commissioning we recommend installation of a reset button normally closed in the power supply circuit This simplifies a reset in case of error The commissioning description is graphically suppor...

Страница 23: ...t pressure p2 is built up slowly Duration t of the pressure build up is adjusted with the flow control screw attached to the cover The output pressure rises depending on the flow control setting When...

Страница 24: ...ed status Product is waiting for the signal S34 with monitored start 4x briefly flashes once a second error code Tab 7 LED display Display of error codes The error code is displayed by 4 short flash p...

Страница 25: ...heck multi pin plug socket or wiring and replace if defective Additional Error Codes PLC emits test pulses that are offset to the enable signals Switch off test pulses Use MP5 plug connector Malfuncti...

Страница 26: ...k resistance Shock test with severity level 2 in accordance with EN 60068 2 27 Vibration resistance with severity level 2 in accordance with EN 60068 2 6 Degree of protection Degree of protection IP65...

Страница 27: ...bar 0 4 at p1 10 bar and flow control fully open C value l s bar 19 3 B value 0 21 Characteristic flow rate values Standard nominal flow rate 1 2 l min 4300 at p1 6 bar p2 5 bar Standard flow rate 2...

Страница 28: ...ge fluctuations 10 Switching time Switching time off ms 40 Switching time on ms 130 Duty cycle 100 Semiconductor relay signal contact Voltage V 60 continuous current A 0 12 Resistance in switched on s...

Страница 29: ...Comply with permissible load Observe compressed air quality Note on forced checking pro cedure Switching frequency min 1 month CE marking declaration of conformity in accordance with EU Machinery Dire...

Страница 30: ...possible fault in the valve s interior is assumed worst case Normal operation N Fault case F Operating pressure 3 5 bar Operating pressure 6 bar Operating pressure 10 bar Exhaust time s Exhaust time...

Страница 31: ...P1 1 Operating pressure p1 2 Outlet pressure p2 3 L1 operating voltage 4 EN1 Enable signal 1 5 EN2 Enable signal 2 6 Signal contacts 7 Power LED green 8 Error LED red NOTICE Pulses at inputs EN1 and E...

Страница 32: ...pressurisation t2 t1 75 ms 5 ms 80 ms Maximum reaction time from pressurisation to exhausting t3 t4 15 ms 2 ms 17 ms EN1 before EN2 for multi pin plug socket NECA S1G9 P9 MP1 1 2 3 Fig 22 Runtime perf...

Страница 33: ...5 ms maximum permissible delay time between EN1 and EN2 If exceeded the product is not pressurised and an error message is output t3 15 ms Level of EN2 EN1 must be LOW for min 15 ms debounce time inpu...

Страница 34: ...p1 2 Outlet pressure p2 3 L1 operating voltage 4 EN1 Enable signal 1 5 EN2 Enable signal 2 6 Signal contacts 7 Power LED green 8 Error LED red Exhausting and output of an error message at NECA MP3 EN1...

Страница 35: ...o pressurisation t2 t1 75 ms 5 ms 80 ms Maximum reaction time from pressurisation to exhausting t3 t4 15 ms 2 ms 17 ms EN1 before EN2 for multi pin plug socket NECA S1G9 P9 MP3 MP5 1 2 3 Fig 25 Runtim...

Страница 36: ...EN2 Exceeding maximum permissible delay time Product is not pressurised and an error message is output NECA MP3 Product is not pressurised and an error message is output NECA MP5 t3 15 ms Level of EN...

Страница 37: ......

Страница 38: ...2022 all rights reserved to Festo SE Co KG Copyright Festo SE Co KG 73734 Esslingen Ruiter Stra e 82 Deutschland Phone 49 711 347 0 Internet www festo com...

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