Festo CMMT-AS-C2-3A-...-S1 Series Скачать руководство пользователя страница 2

Only use the product in original status without unauthorised modifications.

Do not carry out repairs on the product. If defective, replace the product
immediately.

Observe labelling on the product.

Take into consideration the ambient conditions at the location of use.
The safety functions might fail, and malfunctions might occur if you do not
comply with the parameters and conditions required for the surroundings and
connections.

Wear required personal protective equipment during transport and during
assembly and disassembly of very heavy product versions.

Never remove or insert a plug connector while live.

Do not loosen any screws on the product other than the following:

Earthing screw on the cooling element for mounting the PE connection on
the mains side

Retaining screws of the shield clamp on the housing front

Only when used in IT networks: screw for connecting the internal mains
filter to PE

Install the product in a suitable control cabinet. The minimum degree of pro­
tection required for the control cabinet is IP54.

Once installed, only operate the product if all the necessary protective meas­
ures have been implemented (

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 EN 60204­1).

Fully insulate all conducting lines on the product. We recommend cable end
sleeves with plastic sleeves for wiring power connections. During wiring,
please observe the necessary strip lengths.

Information on strip length 

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 Description Assembly, Installation.

Ensure correct protective earthing and shield connection.

Prior to commissioning, ensure that the resulting movements of the connec­
ted actuators cannot endanger anyone.

During commissioning: Systematically check all control functions and the
communication and signal interface between controller and drive regulator.

The product is equipped with intermediate circuit capacitors, which store
dangerous voltage for up to 5 minutes after the power supply is switched off.
Before working on the product, switch off the power supply via the main
switch and secure it against being switched on again unintentionally. Before
touching the power connections, wait at least 5 minutes.

Take into consideration the legal regulations for the respective destination.

Keep the documentation somewhere safe throughout the entire product life­
cycle.

In the event of damage caused by unauthorised manipulation or any form of use
other than that intended, the warranty is invalidated, and the manufacturer is not
liable for damages.
In the event of damage caused by using unauthorised software or firmware with
the device, the warranty is invalidated, and the manufacturer is not liable for dam­
ages.

Safety instructions for the safety sub-functions

It is only possible to determine whether the product is suitable for specific applic­
ations by also assessing further components of the subsystem.
Analyse and validate safety function of the entire system.
The safety functions are to be checked at adequate intervals for proper function­
ing. Selecting the type of test and time intervals within the stated time period is
the responsibility of the operator. The check is to be conducted such that flawless
functioning of the safety device can be verified in interaction with all components.
Time period for cyclical test 

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 15.1 Technical data, safety equipment.

Prior to initial commissioning, wire the control inputs of the safety sub­functions
STO and SBC. The safety sub­functions STO and SBC are available on the CMMT­
AS on delivery without the need for any additional parameterisation.

2.2

Intended use

The servo drive CMMT­AS is intended for supply and control of AC servo motors.
The integrated electronics permit regulation of torque (current), rotational speed
and position. 
Use exclusively:

In perfect technical condition

In original condition without unauthorised modifications; only the extensions
described in the documentation supplied with the product are permitted

Within the limits of the product defined by the technical data

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 15 Technical data

In an industrial environment

The safety functions might fail, and malfunctions might occur if you do not comply
with the parameters and conditions required for the surroundings and connec­
tions.
The CMMT­AS­...­S1 supports the following safety sub­functions in accordance
with EN 61800­5­2:

Safe torque off (STO)

Safe brake control (SBC)

Safe stop 1 (SS1), achievable with suitable safety relay unit and appropriate
wiring of the servo drive

The safety sub­function STO is intended to disconnect the torque of the connec­
ted motor, thereby preventing an unexpected restart of the motor.
The safety sub­function SBC is intended to safely hold the motor and axis in posi­
tion at standstill.
The safety sub­function SS1 is intended for performing a rapid stop with sub­
sequent torque switch­off.

2.2.1

Application areas

The device is intended for use in an industrial environment. Outside of industrial
environments, measures may need to be implemented for radio interference sup­
pression, e.g. in commercial and mixed­residential areas.
The device is intended to be installed in a control cabinet. The minimum degree of
protection required for the control cabinet is IP54.
The device can be operated in TN, TT and IT systems if certain requirements are
met.
Information on allowed and prohibited electrical network types and necessary
measures for use in IT networks 

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 Description Assembly, Installation.

Safety sub­functions may only be used for applications for which the stated safety
reference values are sufficient 

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 15.1 Technical data, safety equipment.

2.2.2

Permissible components

The logic supply must meet the requirements of EN 60204­1 (protective extra­low
voltage, PELV).
If holding brakes and clamping units without certification are used, the suitability
for the related safety­oriented application must be determined through a risk
assessment.
The motors must fulfil the requirements of EN 61800­5­2 appendix D.3.5 and
D.3.6 and of EN 60204­1. Motors approved or specified by Festo for the CMMT­AS
fulfil the requirements.
The motor cables and brake lines must fulfil the requirements of EN 61800­5­2
appendix D.3.1 and of EN 60204­1. Motor cables and brake lines approved by
Festo for the CMMT­AS fulfil the requirements.

2.3

Foreseeable misuse

Foreseeable misuse, general

Use outside the limits of the product defined in the technical data.

Cross­wiring of the I/O signals of more than 10 servo drives CMMT­AS.

Use in IT networks without insulation monitors for detection of earth faults.
If the device is operated in IT networks, the potential conditions will change in
the event of a fault (earth fault on the feeding mains supply). As a result, the
rated voltage of 300 V to PE – which has important implications for the design
of insulation and network disconnection – will be exceeded. This error must
be detected.

Use of a diagnostic output for connection of a safety function.
The diagnostic outputs STA and SBA are not part of the safety circuit. The dia­
gnostic outputs are used to improve diagnostic coverage of the related safety
sub­function. The diagnostic outputs may only be used in combination with
the related safe control signals (AND operation) plus a reliable time monitor­
ing function in the safety relay unit for the purpose of switching additional
safety­critical functions.

Foreseeable misuse of the safety sub-function STO

Use of the STO function without external measures for drive axis influenced
by external torques.
If external torques influence the drive axis, use of the safety sub­function STO
on its own is not suitable for stopping the axis safely. Additional measures
are required to prevent dangerous movements of the drive axis, such as use
of a mechanical brake in combination with the safety sub­function SBC.

Disconnection of the motor from the power supply. 
The safety sub­function STO does not disconnect the drive from the power
supply as defined by electrical safety.

Foreseeable misuse of the safety sub-function SBC

Use of an unsuitable holding brake or clamping unit, also in view of:

Holding or brake torque and emergency brake characteristics, if required.

Frequency of actuation

Use of an unsuitable logic voltage supply

2.4

Training of qualified personnel

The product may be installed and placed in operation only by a qualified electro
technician, who is familiar with the topics:

installation and operation of electrical control systems

applicable regulations for operating safety­engineering systems

Work on safety­related systems may only be carried out by qualified personnel
trained in safety engineering.

2.5

Approvals and certifications

The product has the CE marking. For details of directives, see

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 15.2 Technical data, product conformity and approvals.

The product­related EU directives and standards are listed in the declaration of
conformity 

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 www.festo.com/sp.

The product is a safety device in accordance with the Machinery Directive. For
details of the safety­oriented standards and test values that the product complies
with and fulfils, see 

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 15.1 Technical data, safety equipment. Please note that

compliance with the named standards is limited to the CMMT­AS­...­S1.
Certain configurations of the product have been certified by Underwriters Laborat­
ories Inc. (UL) for the USA and Canada.
These configurations bear the following mark:

Fig. 2 

cUL Listed Mark for Canada and the United States.

Содержание CMMT-AS-C2-3A-...-S1 Series

Страница 1: ...er s address Made in Germany Manufactured in Germany Tab 2 Product labelling example Warning symbols on the front of the product The following warning symbols are located on the front of the product 1 Attention Hot surface 2 Attention General danger point 3 Attention Dangerous voltage 4 5 minutes wait Fig 1 Warning symbols on the front side of the product example CMMT AS EC General meaning Meaning...

Страница 2: ...tion SBC is intended to safely hold the motor and axis in posi tion at standstill The safety sub function SS1 is intended for performing a rapid stop with sub sequent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment Outside of industrial environments measures may need to be implemented for radio interference sup pression e g in commercial and mi...

Страница 3: ...tor in the intermediate circuit if and when required Temperature sensors for monitoring the temperature of the power module and of the air in the device Fan in cooling profile depending on product variant The servo drive features a Real time Ethernet interface for process control Vari ous bus protocols are supported depending on the product design EtherCAT Eth erNet IP or PROFINET The device can b...

Страница 4: ...thus unavoidable Check whether safety sub func tion SS1 is better suited to your application SBC may only be used for holding brakes or clamping units which engage in the de energised state Ensure the lines are installed in a protected manner SBC request The safety sub function SBC is requested on 2 channels by simultaneously switch ing off the control voltage at both control inputs SBC A and SBC ...

Страница 5: ...devices must be placed closer to the mains supply To enable attachment to the rear panel of the control cabinet the servo drive cooling element has a slot on the top in the shape of a keyhole and an ordinary slot on the bottom Assembly of the servo drive WARNING Danger of burns through hot escaping gases and hot surfaces In case of error incorrect wiring or incorrect polarity of the connections X9...

Страница 6: ...he CMMT AS has no integrated fuse at the mains input or in the intermediate cir cuit An external fuse is required at the mains supply of the device A device com pound coupled in the intermediate circuit must be protected by means of a com mon mains fuse Different requirements for mains fuses are specified for cUL approval and CE approval Only use line safety switches and fuses that have the releva...

Страница 7: ... with the neces sary experience for setting up and commissioning drive systems including their EMC aspects category C2 devices can be used in the first environment residential area When operating category C2 devices limit values apply to the harmonic cur rents in the mains supply EN 61000 3 2 or EN 61000 3 12 Please check whether this is the case for your facility system As a rule compliance with ...

Страница 8: ...ring external components channel 0 15 TRG1 Like TRG0 but channel 1 14 CAP0 Fast input for position detection channel 0 13 CAP1 Like CAP0 but channel 1 12 STO A Control input Safe torque off channel A X1A Pin Function Description 11 STO B Control input Safe torque off channel B 10 SBC A Control input Safe brake control channel A 9 SBC B Control input Safe brake control channel B 8 7 6 5 Reserved do...

Страница 9: ...nchronised via a device master axis The SYNC inter face can be configured for different functions and can be used as follows Possible functions Description Incremental encoder output Output of a master axis that emulates encoder signals encoder emulation Incremental encoder input Input of a slave axis for receiving the encoder signals of a master axis Pulse direction input Input of a slave axis fo...

Страница 10: ... limit With switching sensors only the upper limit value can be monitored e g with a normally closed contact The limit values and the error reactions can be parameterised X6B Pin Function Description 6 MT Motor temperature negat ive potential 5 MT Motor temperature posit ive potential 4 PE Protective earthing 3 BR Holding brake negative potential 2 BR Holding brake positive potential 1 PE Protecti...

Страница 11: ... pressure Tab 35 Tightening torque and clamping range 1 Retaining screws of the shield clamp 2 Motor cable 3 Cutout for fastening cable binders 2x 4 Shield clamp 5 Shield of the motor cable is placed over a large area below the shield clamp Fig 12 Shield clamp of the motor cable Connection of the motor cable shield on the motor side Detailed information on the motor side connection with motor cabl...

Страница 12: ... connection X1C Connection Pin Type Identifier Function X1A 9 SBC B Safe brake control channel B X1A 10 DIN SBC A Safe brake control channel A X1A X1A 21 DOUT SBA Safe torque off acknowledge X1C 1 BR EXT Output for connection of an external clamping unit high side switch X1C X1C 5 DOUT GND Ground reference potential X6B 1 PE Protective earthing X6B 2 BR Holding brake positive potential X6B X6B 3 O...

Страница 13: ...ance free during its period of use and specified service life The test interval varies from one safety sub function to another STO No test has to be carried out during the period of use but we recom mend evaluating STA whenever the sub function is requested to ensure max imum diagnostic coverage and the highest safety related classification SBC Cyclical test required at least once every 24 h and S...

Страница 14: ... ISO 13849 1 PL e PL e PL d Probability of dangerous fail ure per hour in accordance with EN 61508 PFH 1 h 3 70 x 10 11 9 40 x 10 11 5 90 x 10 10 Safety reference data for the safety sub function STO Wiring Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalu ation Mean time to dangerous fail ure in accor...

Страница 15: ...sed electrical operating area in accordance with IEC 61800 5 1 Chap 3 5 Protection class I Overvoltage category III Degree of contamination 2 Vibration resistance in accordance with IEC 61800 5 1 and EN 61800 2 Shock resistance in accord ance with EN 61800 2 Tab 55 Ambient conditions operation Service life Service life of the device with rated load in S1 operation1 and 40 C ambient temperat ure h ...

Страница 16: ...S 3 x 0 Input Output voltage with feeding of nominal voltage and nom inal power VRMS 205 Output frequency Hz 0 599 Duration for maximum cur rent fs 5 Hz s 2 Duration for maximum cur rent at standstill fs 5 Hz minimum cycle time 1 s s 0 2 Tab 60 Power specifications motor connection X6A 15 5 Additional technical data Additional technical data on the product and detailed descriptions of all interfac...

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