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Documentation

Performance of a black­box test

NOTICE!

Unauthorised access to the device can cause damage or malfunctions.

When connecting the device to a network, protect the network from unauthorised
access.
Measures to protect the network include: 

Firewall

Intrusion prevention system (IPS)

Network segmentation

Virtual LAN (VLAN)

Virtual private network (VPN)

Security at physical access level (port security)

Further information 

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 Directives and standards for security in information tech­

nology, e.g. IEC 62443, ISO/IEC 27001.

9.2

Preparation for commissioning

For initial commissioning, you will need to have the Festo Automation Suite soft­
ware installed along with the CMMT­AS plug­in  

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 www.festo.com/sp. 

Prepare for commissioning as follows: 

1. Check wiring of the CMMT­AS.
2. Install Festo Automation Suite plus CMMT plug­in on the PC.
3. Create project and add CMMT­AS device.
4. Establish connection to the CMMT­AS and set network configuration.
5. Identify the technical data of the components that is required for configura­

tion.

9.3

Commissioning steps

NOTICE!

Unwanted drive movements or damage to components.

Incorrect parameterisation may result in unwanted drive movements or overload
when the closed­loop controller is enabled or may lead to connected components
becoming overloaded or damaged.

Do not enable the closed­loop controller until the configured components
(servo drive, motor, axis, etc.) match those that are connected exactly.

During initial commissioning with the Festo Automation Suite with the CMMT
plug­in installed, the following steps must be performed, for example:
1. Perform configuration and parameterisation with the CMMT plug­in (hardware

configuration, limit values and parameters).

2. If the safety function is being used, check functioning of the safety functions

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 Description Safety sub­function.

3. Check signal behaviour of the digital inputs/outputs (e.g. limit/reference

switch).

4. Provide required control signals.
5. Check direction of rotation/direction of travel of the electromechanical drive

(e.g. in jog operation).

6. Carry out homing.
7. Test positioning behaviour (test mode, 

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 Help for the CMMT plug­in).

8. If necessary, optimise controller setting (optional, 

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  Help for the CMMT

plug­in).

9. Perform fieldbus configuration and test control profile (

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 Description for the

device profile used).

10. Complete commissioning (e.g. save project with Festo Automation Suite and

archive project).

10

Operation

The safety functions are to be checked at adequate intervals for proper function­
ing. Selecting the type of test and time intervals within the stated time period is
the responsibility of the operator. The check is to be conducted such that flawless
functioning of the safety device can be verified in interaction with all components.
Time period for cyclical test 

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 15.1 Technical data, safety equipment.

The CMMT­AS is maintenance­free during its period of use and specified service
life. The test interval varies from one safety sub­function to another:

STO: No test has to be carried out during the period of use, but we recom­
mend evaluating STA whenever the sub­function is requested to ensure max­
imum diagnostic coverage and the highest safety­related classification.

SBC: Cyclical test required at least once every 24 h and SBA evaluation
recommended whenever the SBC sub­function is requested to ensure maxim­
um diagnostic coverage and the highest safety­related classification.

11

Maintenance and care

If used as intended, the product is maintenance­free.

11.1

Cleaning

WARNING!

Risk of injury from electric shock.

Contact with live parts at the power connections [X6A], [X9A] and [X9B] can result
in severe injuries or death.

Do not pull out power supply plugs while live.

Before touching, wait at least 5 minutes after switching off the load voltage to
allow the intermediate circuit to discharge.

Clean the outside of the product with a soft cloth.

12

Malfunctions

12.1

Diagnostics via LEDs

On the front and top of the device, there are some LEDs for indicating status
information. The number of LEDs depends on the product design. Up to 11 LEDs
are located on the front of the device. Up to 4 LEDs are located on the top of the
device at the connections [X19], XF1 IN and XF2 OUT.
The following image shows an example of the LEDs on the front of product variant
CMMT­AS­...­EC. The labelling and function of the Run LED and Error LED vary
according to the product variant.

1 Device status (4 LEDs)

2 Run (example CMMT­AS­...­EC)

3 Error (example CMMT­AS­...­EC)

4 Ethernet interface activated [X18]

5 Communication activity [X18]

6 Sync interface activated [X10]

7 Encoder status, encoder interface

[X3]

8 Encoder status, encoder interface

[X2]

Fig. 13 LEDs on the front (example CMMT­AS­...­EC)

12.1.1

Device status displays

LED

Designation

Brief description 

Status LED

Indicates the general device status

Power LED

Indicates the status of the power supply

Safety LED

Indicates the status of the safety equip­
ment

Application status LED

Indicates the identification sequence and is
reserved for future extensions

Tab. 43 Device status LEDs (status, power, safety and application status LEDs)

 Status LED, display of the device status

LED

Meaning

Flashes
red

An error is present.

Flashes
yellow

A warning is present, or the servo drive is currently performing a firmware
update.

Lights
up yel­
low

The servo drive is in the initialisation phase.

Flashes
green

The servo drive is ready, and the output stage is switched off (Ready).

Lights
up
green

The output stage and the closed­loop controller are enabled.

Tab. 44 Status LED

 Power LED, status of the power supply

LED

Meaning

Flashes
yellow

The logic voltage and AC supply are present. The intermediate circuit is being
charged.

Lights
up yel­
low

The logic voltage supply is present, but the AC supply is lacking.

Lights
up
green

The logic voltage supply is present, and the intermediate circuit is charged.

Tab. 45 Power LED

 Safety LED, status of the safety equipment

Содержание CMMT-AS-C2-3A-...-S1 Series

Страница 1: ...er s address Made in Germany Manufactured in Germany Tab 2 Product labelling example Warning symbols on the front of the product The following warning symbols are located on the front of the product 1 Attention Hot surface 2 Attention General danger point 3 Attention Dangerous voltage 4 5 minutes wait Fig 1 Warning symbols on the front side of the product example CMMT AS EC General meaning Meaning...

Страница 2: ...tion SBC is intended to safely hold the motor and axis in posi tion at standstill The safety sub function SS1 is intended for performing a rapid stop with sub sequent torque switch off 2 2 1 Application areas The device is intended for use in an industrial environment Outside of industrial environments measures may need to be implemented for radio interference sup pression e g in commercial and mi...

Страница 3: ...tor in the intermediate circuit if and when required Temperature sensors for monitoring the temperature of the power module and of the air in the device Fan in cooling profile depending on product variant The servo drive features a Real time Ethernet interface for process control Vari ous bus protocols are supported depending on the product design EtherCAT Eth erNet IP or PROFINET The device can b...

Страница 4: ...thus unavoidable Check whether safety sub func tion SS1 is better suited to your application SBC may only be used for holding brakes or clamping units which engage in the de energised state Ensure the lines are installed in a protected manner SBC request The safety sub function SBC is requested on 2 channels by simultaneously switch ing off the control voltage at both control inputs SBC A and SBC ...

Страница 5: ...devices must be placed closer to the mains supply To enable attachment to the rear panel of the control cabinet the servo drive cooling element has a slot on the top in the shape of a keyhole and an ordinary slot on the bottom Assembly of the servo drive WARNING Danger of burns through hot escaping gases and hot surfaces In case of error incorrect wiring or incorrect polarity of the connections X9...

Страница 6: ...he CMMT AS has no integrated fuse at the mains input or in the intermediate cir cuit An external fuse is required at the mains supply of the device A device com pound coupled in the intermediate circuit must be protected by means of a com mon mains fuse Different requirements for mains fuses are specified for cUL approval and CE approval Only use line safety switches and fuses that have the releva...

Страница 7: ... with the neces sary experience for setting up and commissioning drive systems including their EMC aspects category C2 devices can be used in the first environment residential area When operating category C2 devices limit values apply to the harmonic cur rents in the mains supply EN 61000 3 2 or EN 61000 3 12 Please check whether this is the case for your facility system As a rule compliance with ...

Страница 8: ...ring external components channel 0 15 TRG1 Like TRG0 but channel 1 14 CAP0 Fast input for position detection channel 0 13 CAP1 Like CAP0 but channel 1 12 STO A Control input Safe torque off channel A X1A Pin Function Description 11 STO B Control input Safe torque off channel B 10 SBC A Control input Safe brake control channel A 9 SBC B Control input Safe brake control channel B 8 7 6 5 Reserved do...

Страница 9: ...nchronised via a device master axis The SYNC inter face can be configured for different functions and can be used as follows Possible functions Description Incremental encoder output Output of a master axis that emulates encoder signals encoder emulation Incremental encoder input Input of a slave axis for receiving the encoder signals of a master axis Pulse direction input Input of a slave axis fo...

Страница 10: ... limit With switching sensors only the upper limit value can be monitored e g with a normally closed contact The limit values and the error reactions can be parameterised X6B Pin Function Description 6 MT Motor temperature negat ive potential 5 MT Motor temperature posit ive potential 4 PE Protective earthing 3 BR Holding brake negative potential 2 BR Holding brake positive potential 1 PE Protecti...

Страница 11: ... pressure Tab 35 Tightening torque and clamping range 1 Retaining screws of the shield clamp 2 Motor cable 3 Cutout for fastening cable binders 2x 4 Shield clamp 5 Shield of the motor cable is placed over a large area below the shield clamp Fig 12 Shield clamp of the motor cable Connection of the motor cable shield on the motor side Detailed information on the motor side connection with motor cabl...

Страница 12: ... connection X1C Connection Pin Type Identifier Function X1A 9 SBC B Safe brake control channel B X1A 10 DIN SBC A Safe brake control channel A X1A X1A 21 DOUT SBA Safe torque off acknowledge X1C 1 BR EXT Output for connection of an external clamping unit high side switch X1C X1C 5 DOUT GND Ground reference potential X6B 1 PE Protective earthing X6B 2 BR Holding brake positive potential X6B X6B 3 O...

Страница 13: ...ance free during its period of use and specified service life The test interval varies from one safety sub function to another STO No test has to be carried out during the period of use but we recom mend evaluating STA whenever the sub function is requested to ensure max imum diagnostic coverage and the highest safety related classification SBC Cyclical test required at least once every 24 h and S...

Страница 14: ... ISO 13849 1 PL e PL e PL d Probability of dangerous fail ure per hour in accordance with EN 61508 PFH 1 h 3 70 x 10 11 9 40 x 10 11 5 90 x 10 10 Safety reference data for the safety sub function STO Wiring Without high test pulses without or with STA evaluation With high test pulses and with STA evaluation1 With high test pulses and without STA evalu ation Mean time to dangerous fail ure in accor...

Страница 15: ...sed electrical operating area in accordance with IEC 61800 5 1 Chap 3 5 Protection class I Overvoltage category III Degree of contamination 2 Vibration resistance in accordance with IEC 61800 5 1 and EN 61800 2 Shock resistance in accord ance with EN 61800 2 Tab 55 Ambient conditions operation Service life Service life of the device with rated load in S1 operation1 and 40 C ambient temperat ure h ...

Страница 16: ...S 3 x 0 Input Output voltage with feeding of nominal voltage and nom inal power VRMS 205 Output frequency Hz 0 599 Duration for maximum cur rent fs 5 Hz s 2 Duration for maximum cur rent at standstill fs 5 Hz minimum cycle time 1 s s 0 2 Tab 60 Power specifications motor connection X6A 15 5 Additional technical data Additional technical data on the product and detailed descriptions of all interfac...

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