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53

START-UP

Checks before initial start-up

Pre-operation checks

Switch off the power supply before making any connections .

After the installation of the unit, check the following before switching on 

the circuit breaker:

1 . 

 Field wiring

Make sure that the field wiring between the local supply panel and unit 

and valves (when applicable), unit and room thermostat (when appli-

cable), unit and domestic hot water tank, and unit and backup heater 

box have been connected according to the instructions described in the 

chapter 9 .6 Field wiring, according to the wiring diagrams and to local 

laws and regulations .

2 .  

Fuses, circuit breakers, or protection devices

Check that the fuses or the locally installed protection devices are of the 

size and type specified in the chapter 14 Technical specifications. Make 

sure that no fuses or protection devices have been bypassed .

3 . 

 Backup heater circuit breaker

Do not forget to turn on the backup heater circuit breaker in the 

switchbox (it depends on the backup heater type) . Refer to the wiring 

diagram .

4 . 

 Booster heater circuit breaker 

Do not forget to turn on the booster heater circuit breaker  (applies only 

to units with optional domestic hot water tank installed) .

5 .

  Ground wiring

Make sure that the ground wires have been connected properly and 

that the ground terminals are tightened .

6 . 

Visually check the switch box for loose connections or damaged 

electrical components .

7 .

  Mounting

Check that the unit is properly mounted, to avoid abnormal noises and 

vibrations when starting up the unit .

8 . 

 Damaged equipment

Check the inside of the unit for damaged components or  squeezed 

pipes .

9 . 

 Refrigerant leak

Check the inside of the unit for refrigerant leakage . If there is a refrige-

rant leak, call your local dealer .

10 . 

Power supply voltage

Check the power supply voltage on the local supply panel . The voltage 

must correspond to the voltage on the identification label of the unit.

11 . 

Air purge valve

Make sure the air purge valve is open (at least 2 turns) .

12 .

 Shut-off valves

Make sure that the shut-off valves are fully open

WARNING

When power to the unit is turned on, "1%~99%" is displayed on the  user interface during  initialization . During this process 

the user interface cannot be operated .

Powering up the unit

Before switching on the unit, read following recommendations:
■  When the complete installation and all necessary settings have been carried out, close all front panels of the unit and refit the 

unit cover .
■  The service panel of the switch box may only be opened by a licensed electrician for maintenance purposes.

Final check

The DIP switch are located on the hydraulic module control board inside the unit's electrical panel (for more details see also 

MAINTENANCE AND SAFETY section) . These allow you to specify whether the system includes the electric booster (IBH), the 

boiler (AHS) .

Switch off the power supply before opening the switch box service panel and making any changes to the 

DIP switch settings .

NP

:

 Not present, P

:

 Present

WARNING

DIP switch settings

DIP SWITCH

Description

ON

OFF

S1 (1)

Set always OFF

50m

5m

S1 (2)

Set always OFF

Installed

Installed

S1 (3*)

Electrical booster (IBH1-first stage) (OFF if installed)

Not installed

Installed

S1 (4*)

Electrical booster (IBH2-second stage) (OFF if installed)

Not installed

Installed

S2 (1*)

Temperature probe (necessary if AHS-gas boiler is instal-

led, in this case set ON)

Installed

Not installed

S2 (2)

Set always OFF

/

/

S2 (3)

Set always OFF

/

/

S2 (4)

Set always OFF

/

/

DIP SWITCH SETTING

Hydraulic system configuration

S1 (3)

S1 (4)

S2 (1)

Electrical booster 

(single-stage o duoble-stage)

Electrical booster 

(duoble-stage)

Gas boiler

ON

ON

OFF

NP

NP

NP

OFF

ON

OFF

P

NP

NP

OFF

OFF

OFF

P

P

NP

ON

ON

ON

NP

NP

P

* These are the only dip 

switch  to  be  configured 

based on the hydraulic sy-

stem managed, all other DIP 

switches should be set to 

OFF .

Содержание RVL-I PLUS

Страница 1: ...1 RVL I PLUS REVERSIBLE HEAT PUMP FOR OUTDOOR INSTALLATION WITH DC INVERTER COMPRESSOR INSTALLATION AND MAINTENANCE MANUAL R E F R I G E R A N T G A S E C O FRIEND L Y...

Страница 2: ...sure and temperature 24 ELECTRICAL CONNECTIONS 25 Overview 25 Connections to the terminals of the unit 27 SETUP OF THE SYSTEM 30 FOR SEVICEMAN menu italian language 30 FOR SEVICEMAN menu english langu...

Страница 3: ...5 Other heating source 46 Backup heater electrical booster 46 AHS Additional Heating Source gas bolier 47 Holiday away setting 47 Eco comfort mode setting 48 Service call 48 Restore factory settings 4...

Страница 4: ...ch if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also used to alert again...

Страница 5: ...urer or its service agent or a similarly qualified person DISPOSAL Do not dispose this product as unsorted munici pal waste Collection of such waste seperatelly for special tre atment is necessary Do...

Страница 6: ...hydraulic connections Model Power supply Unit 230 V 1 50 Hz T 400 V 3N 50 Hz 5 7 10 14 Unit identification code The codes that identify the units and the meaning of the letters used are described belo...

Страница 7: ...relief valve The pressure relief valve prevents excessive water pressure in the water circuit by opening 3 bar and discharging water 14 WATER INLET CONNECTION 14 1 Drain valve 15 1 Electrical heating...

Страница 8: ...ting function or as a source of energy reserve for DHW production in case the heat pump is not working FAST DHW This function can be activated manually and it allows you to give priority to DHW produc...

Страница 9: ...ater box Suitable for indoor installation is constituted by an electrical heater 3kW 230V 1 50 mounted inside a painted sheet metal box and complete with electrical control panel The booster is then h...

Страница 10: ...40 3 60 kg Control type Remote wired SWL Sound power level 61 65 66 71 71 dB A SPL Sound pressure level at 1mt 46 50 51 56 56 dB A Maximum current input 16 16 32 32 16 A SWL Sound power levels with re...

Страница 11: ...r Outdoor air temperature C Outdoor air temperature C ACS MODE HEATING MODE Leaving water temperature C Outdoor air temperature C NG MODE COOLING MODE T4 T1 T1 20 46 5 5 10 25 40 60 55 10 COOLING MODE...

Страница 12: ...mp should be changed 5 If the LED does not light up it means no power supply to the pump possibly the pump is not connected to power supply Check the cable connection If the pump is still running it m...

Страница 13: ...1475x1580x440 1475x1580x440 mm Weight Net Gross 99 117 162 178 177 193 kg Hydraulic connections 1 phase 5 7 kW 215 59 144 176 165 277 1 phase 10 16kW 3 phase 12 16kW WATER OUT 1 1 4 GAS M WATER IN 1 1...

Страница 14: ...in front of the outlet side 2 In case obstacles exist in front of the air inlet B In case of multiple row installation for roof top use etc 1 In case of installing one unit per row 2 In case of instal...

Страница 15: ...Fig 2 Electric control Terminal block Hydraulic system Refrigerant system Figure 1 Figure 2 10 14 kW Please remove the hollow plate after installation Please remove the hollow plate after installatio...

Страница 16: ...let Inspections on arrival As soon as the appliance is consigned it is essential to make sure that all the ordered items have been received and that the shipment is complete Carefully check that the e...

Страница 17: ...where the snow will not affect the unit If lateral snowfall is possible make sure that the heat exchanger coil is not affected by the snow if necessary construct a lateral canopy As the outdoor tempe...

Страница 18: ...n hole is not enough the big drain hole can be opened in field drain hole 10 Expansion bolt Concrete basement h 100mm Solid ground or roofing Rubber shocking proof mat 361 760 1404 Drain hole 760 361...

Страница 19: ...ear the unit Avoid that the weight of the connection pipes pushes on the hydraulic connections of the unit using approved supports Always use materials that are compatible with the water used in the s...

Страница 20: ...0 975 0 965 0 955 CCPA Power input 1 000 1 010 1 020 1 030 1 040 CCQA Water flow rate 1 000 1 018 1 032 1 053 1 082 CCDP Water pressure drop 1 000 1 026 1 051 1 077 1 103 Correction factor for the use...

Страница 21: ...ntrol box not supplied 25 Solar panel not supplied 26 Solar system pump not supplied 27 Electrical Booster available as accessory 28 Temperature probe T1B available as accessory 29 External pump P_o n...

Страница 22: ...n Vessel not supplied 22 DHW safety valve not supplied 23 Thermostatic mixing valve not supplied 24 Solar system control box not supplied 25 Solar panel not supplied 26 Solar system pump not supplied...

Страница 23: ...e concentration of water to increase The glycol concentration is then lower and the water could freeze Preventive actions must be taken to ensure minimal exposure of the glycol to air NOTE WARNING CAU...

Страница 24: ...the unit is installed at a higher level to the highest point of the system served eg on the roof you can use the expansion tank with the factory setting or reduce it up to minimum 1 bar increase the v...

Страница 25: ...contact with the pipes especially on the high pressure side Secure the electrical wiring with cable ties as shown in figure so that it does not come in contact with the piping particularly on the high...

Страница 26: ...heater and domestic hot water tank power supply if applicable before removing the switch box service panel Fix all cables using cable ties A dedicated power circuit is required for the backup heater...

Страница 27: ...Procedure 1 Connect the cable to the appropriate terminals as shown on the diagram 2 Fix the cable with cable ties to the cable tie mountings to ensure stress relief Remote alarm FUSE 12 24 Voltage Pa...

Страница 28: ...14 RT C H 3 13 L1 HEAT COOL POWER IN POWER IN Method A Method B ELECTRICAL CONNECTIONS Nota For more details refer to paragraph ROOM THERMOSTAT ON OFF HEAT COOL by digital input in the section SET UP...

Страница 29: ...stage 2 If the booster has only one stage connect it to IBH1 IBH1 IBH1 CONTROL SIGNALOUTPUT H1 N 31 39 IBH2 IBH2 reserved CONTROL SIGNALOUTPUT H2 N 32 39 IBH1 CONTROL SIGNAL OUTPUT STAGE 1 IBH1 IBH2 P...

Страница 30: ...ler to be able to properly handle all elements of the system depending on the application climate and the users requests Various settings are available These settings are accessible and programmable t...

Страница 31: ...31 SETUP OF THE SYSTEM...

Страница 32: ...32 SETUP OF THE SYSTEM...

Страница 33: ...33 SETUP OF THE SYSTEM...

Страница 34: ...34 SETUP OF THE SYSTEM FOR SEVICEMAN menu english language...

Страница 35: ...35 SETUP OF THE SYSTEM...

Страница 36: ...36 SETUP OF THE SYSTEM...

Страница 37: ...37 SETUP OF THE SYSTEM...

Страница 38: ...he system in case of additional heating source as a gas boiler is installed T1S Target outlet water temperature T2 Temperature of refrigerant at outlet inlet of plate heat exchanger when in heat mode...

Страница 39: ...ther the DHW mode is effective Go to MENU FOR SERVICEMAN DHW MODE SETTING Press OK The following page is displayed Use to scroll and OK for enter When the cursor is on press YES Press OK to set the DH...

Страница 40: ...er off The booster heater will turn off T5 T5S dT_TBH_OFF when the heat pump malfunctions T4_TBH_ON is the temperature only when the outdoor air temperature is lower than its parameter and the booster...

Страница 41: ...is available and the space heating cooling is OFF the heat pump will heat the water as required If space heating cooling is ON the water will be heated as required when the booster heater is una vail...

Страница 42: ...ode Only when T1 is high enough will the unit turn on and will turn off if T1 drops to a certain value See the diagram below dT1SC is the temperature difference between T1 actual outlet water temperat...

Страница 43: ...7 Field setting TEMP TYPE SETTING Only when Ta drops to a certain value will the unit turn on and the unit will turn off if the Ta high enough See diagram below only when ROOM TEMP is enabled will thi...

Страница 44: ...is state the first target outlet water temperature can be set in the main page the second one can be calculated from the climate related curves In heat mode the higher one will be the real target outl...

Страница 45: ...OOM THERMOSTAT must be set to YES and the MODE SETTING must be set to NON With this setting the unit will operate in the mode set as a user interface only when the thermostat closes the contact If you...

Страница 46: ...e second backup heater turns on Other heating source The OTHER HEATING SOURCE is used to set whether the backup heater and additional heating sources like a boiler or solar energy kit is available 7 O...

Страница 47: ...C 30MIN SCROLL YES YES NON NON OFF T4 T4HMIN T4HMAX Heat mode by heat pump T4_AHS_ON Heat mode by AHS only Heat mode by heat pump and AHS T4_AHS_ON is the outdoor air temperature for starting the addi...

Страница 48: ...C 17 C 7 C 24 C 1 2 SCROLL 10 SERVICE CALL PHONE NO 0000000000000 MOBILE NO 0000000000000 ADJUST SCROLL CONFIRM OK 10 SERVICE CALL PHONE NO MOBILE NO ADJUST SCROLL CONFIRM OK Use and to scroll and ad...

Страница 49: ...E FACTORY SETTING is used to restore all the parameters set in the user interface to the factory setting Test run TEST RUN is used to check correct operation of the valves air purge circulation pump o...

Страница 50: ...nd backup heater will turn on After the two backup heater runs for 3 min both backup heaters will turn off the heat pump will operate until the water temperature increase to a certain value or the nex...

Страница 51: ...fristFH Use and to scroll and adjust the parameter T1S is the target outlet water temperature in preheating for floor mode The T1S set here should be equal to the target outlet water temperature set i...

Страница 52: ...DRYPEAK START TIME or START DATA Use and to scroll and adjust the parameter t_DRYUP is the day for warming up t_HIGHPEAK is the last day of high temperature t_DRYD is the day of dropping temperature T...

Страница 53: ...ltage on the local supply panel The voltage must correspond to the voltage on the identification label of the unit 11 Air purge valve Make sure the air purge valve is open at least 2 turns 12 Shut off...

Страница 54: ...procedure Exercise caution to avoid a possible hand injury Parts inside the unit may be hot WARNING CAUTION SAFETY AND MAINTENANCE MOD 10 14 14T MOD 5 7 The installer is obliged to verify correct ope...

Страница 55: ...port backup heater booster heater CN22 27 Control port for room thermostat CN3 The image shown here is indicative only If there is inconsistency between the image and the actual product the actual pro...

Страница 56: ...put port for Bridge Rectifiers P6 8 Output port P of PFC P2 9 Input port for PFC inductance 3 P3 10 Output port N of PFC P4 11 18V P9 PCB A Inverter board for 1 phase Mod 5 7 1 To main board CN101 CN1...

Страница 57: ...input port 1 phase 5 7kW PCB B Main control board for 1 phase 5 7kw unit PCB A 2 4 5 6 7 8 9 10 11 12 13 15 14 16 17 18 3 1 PCB B Main control board for 1 phase Mod 5 7 1 Rectifier bridge input port L...

Страница 58: ...t For Pressure Sensor CN28 4 Port For Discharge Temperature Sensor CN8 5 Port For Outdoor air Temperature And Condenser Outlet Temperature Sensor CN9 6 Port For Communication Between Outdoor Unit And...

Страница 59: ...ical expansion value CN22 11 Port for power supply CN41 12 Power supply for hydro box control board CN6 13 PFC control port CN63 14 Reserved CN64 15 Port for 4 way value CN65 16 Port for eletric heati...

Страница 60: ...button 4 N C 0 2 N C 2 1 N C 9 1 N C 8 N C S F 4 1 N C 6 3 N C CN21 7 2 N C 4 2 N C 4 3 N C 3 1 N C 6 N C 1 S 2 S 3 N C 4 W S Y R E U Q 8 2 N C 7 3 N C 5 2 N C 0 4 N C 1 4 N C 5 N C 5 1 N C CN1 2 2 N...

Страница 61: ...2 N C 8 N C 0 3 N C 0 1 N C 1 1 N C 9 N C 2 1 N C T U O S N A R T 6 2 N C 6 N C N I S N A R T 1 5 N C 8 1 N C 2 2 N C T U O _ L T U O _ N N I _ L N I _ N W S 4 ON 1 2 3 W S 3 ON 1 2 3 E C R O F L O O...

Страница 62: ...hed to the pres sure relief valve to avoid water dripping out of the unit WARNING For problems related to the optional solar kit for domestic water heating refer to the troubleshooting in the Installa...

Страница 63: ...the water pressure relief valve outlet Check for correct operation of the pressure relief valve by turning the red knob on the valve counter clockWise If you do not hear a clacking sound contact your...

Страница 64: ...with hard water To do so drain the domestic hot water tank remove the booster heater from the domestic hot water tank and immerse in a bucket or similar with lime removing product for 24 hours 8 Unit...

Страница 65: ...sons and or damage to property a Access to the unit Only qualified persons who are familiar with this type of machine and who are equipped with the necessary safety protections fo otwear gloves helmet...

Страница 66: ...athe vapours or aerosols Carefully close the containers and keep them in a cool dry and well ventilated place Keep in the original containers Incompatible products Explosives flammable materials organ...

Страница 67: ...the atmosphere Decree no 303 56 Work hygiene Decree no 547 55 Regulations on accident prevention Leg Decree no 152 dated 11 5 99 Protection of waters 16 OTHER INFORMATION Recommended uses Refrigerant...

Страница 68: ...should be carried out at the indicated intervals Provide controls and interventions more frequently in case of heavy continuous or intermittent high close to operating limits etc or critical essentia...

Страница 69: ...ke sure that the temperature difference between water outlet temperature and evaporation condensation does not increase over time if the difference exceeds 8 10 C it is necessary to proceed cleaning t...

Страница 70: ...t sound power Outdoor unit sound power off peak operation function integrated in Heat pump Space heating 35 C Space heating 55 C Part load conditions space heating average climate low temperature appl...

Страница 71: ...signh 0 C kW 0 4 0 4 2 6 3 7 0 1 5 3 7 iche 2 space heater ons space heating average climate medium temperature application 10 10 4 2 6 3 2 62 2 61 49 49 7 7 4 1 5 8 2 85 2 80 0 5 0 3 5 8 5 8 1 97 1 9...

Страница 72: ...capacity kW 8 2 8 2 8 3 7 6 8 4 8 4 7 6 COPd declared COP 1 87 1 85 1 88 1 68 2 02 2 00 1 73 WTOL Heating water Operation Limit C 40 40 40 40 40 40 40 Tblv C 15 15 12 11 14 13 11 Pdh declared heating...

Страница 73: ...heating efficiency s 272 251 237 218 250 188 212 Annual energy consumption kWh 2 021 2 565 3 223 3 569 2 580 4 023 3 756 Prated declared heating capacity 2 C kW 10 12 12 15 12 12 15 Seasonal space hea...

Страница 74: ...declared heating capacity kW 3 0 3 6 3 6 4 2 3 4 3 4 4 6 COPd declared COP 4 95 5 35 5 35 5 62 5 25 5 25 5 96 Cdh degradation coefficient 0 90 0 90 0 90 0 90 0 90 0 90 0 90 Tol temperature operating...

Страница 75: ...nt Pdh declared heating capacity kW COPd declared COP Cdh degradation coefficient Pdh declared heating capacity kW COPd declared COP Cdh degradation coefficient Tol temperature operating limit C Pdh d...

Страница 76: ...xchanger _ m3 h _ Heat pump combination heater Type of energy input Technical parameters variable Capacity control 5 YES NO NO NO NO NO Model s Water to water heat pump Brine to water heat pump Low te...

Страница 77: ...pped with a supplementary heater Heat pump combination heater Type of energy input Rated heat output 0 2 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exch...

Страница 78: ...a supplementary heater Heat pump combination heater Type of energy input Rated heat output 0 2 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exchanger _ m...

Страница 79: ...n load for heating Pdesignh and the rated heat output of a supplementary heater Psup is equal to the supplementary capacity for heating sup Tj If Cdh is not determined by measurement then the default...

Страница 80: ...ipped with a supplementary heater Heat pump combination heater Type of energy input Rated heat output 2 5 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exc...

Страница 81: ...h a supplementary heater Heat pump combination heater Type of energy input Rated heat output 0 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exchanger _ m3...

Страница 82: ...exchanger _ m3 h _ Heat pump combination heater Type of energy input Technical parameters variable Capacity control 10 YES NO NO NO NO NO Model s Water to water heat pump Brine to water heat pump Low...

Страница 83: ...ipped with a supplementary heater Heat pump combination heater Type of energy input Rated heat output 2 6 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exc...

Страница 84: ...th a supplementary heater Heat pump combination heater Type of energy input Rated heat output 0 1 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exchanger _...

Страница 85: ...oad for heating Pdesignh and the rated heat output of a supplementary heater Psup is equal to the supplementary capacity for heating sup Tj If Cdh is not determined by measurement then the default deg...

Страница 86: ...uipped with a supplementary heater Heat pump combination heater Type of energy input Rated heat output 4 4 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat ex...

Страница 87: ...ith a supplementary heater Heat pump combination heater Type of energy input Rated heat output 0 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exchanger _...

Страница 88: ...exchanger _ m3 h _ Heat pump combination heater Type of energy input Technical parameters variable Capacity control 14T YES NO NO NO NO NO Model s Water to water heat pump Brine to water heat pump Low...

Страница 89: ...uipped with a supplementary heater Heat pump combination heater Type of energy input Rated heat output 4 4 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat ex...

Страница 90: ...th a supplementary heater Heat pump combination heater Type of energy input Rated heat output 0 3 Psup kW For water or brine to water heat pumps Rated brine or water flow rate outdoor heat exchanger _...

Страница 91: ...91...

Страница 92: ...92 Ferroli spa 37047 San Bonifacio Verona Italy Via Ritonda 78 A tel 39 045 6139411 fax 39 045 6100933 www ferroli com COD 3QE44211...

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