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BOILER REPLACEMENT: MODENA 80/102 TO MODENA C E 

 

 

 

Introduction 

 

The new Ferroli Modena C HE high efficiency condensing combination boiler is an ideal replacement 
for the earlier non-condensing Modena 80E or Modena 102. 

 

The  new  Ferroli  Modena  C  HE  is  smaller,  weighs  less,  has  built-in  frost  protection  and  an  IP 
protection rating of IPX5D. This allows direct replacement wherever the existing boiler is legitimately 
installed (i.e. Kitchen, Garage, Bathroom, etc.) 

 

Although the actual position of the pipe-work connections differ slightly, the configuration remains 
the same, thereby requiring only limited pipe-work alteration. 

 

The electrical connection remains the same, i.e. all models supplied with a factory fitted three core 
fly - lead to provide a permanent live connection and all models use the same volt free contacts for 
any external system controls. 

 

This  guide  refers  to  the  fitting  of  a replacement  boiler  with a  standard  horizontal  flue  application 

only (minor adjustments may be necessary for other flue applications – refer to boiler installation 

instructions) 

 

The flue outlet connection on the new Modena C HE is centrally aligned and is therefore completely 

compatible with the earlier Modena 102. The flue connection on the Modena 80E is to the left of 

centre but providing that there is a minimum clearance of 15mm to the left of the existing boiler, no 

alteration to the existing flue position is necessary. 

 

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Please note:

 

 

As  with  all  condensing  boilers  it  is  necessary  to  check 

the  existing  flue  terminal  position  to  ensure  that  the 

“plume” from the combustion products will not create a 

‘nuisance problem’. 

 

A plume displacement kit is available to overcome any 

such problems. 

 

Consideration must also  be  given for  the  provision of a 
condensate outlet for the new boiler. 

 

The  work  procedures  described  in  this  document  must 
be  completed  strictly  in  accordance  with  the 
manufacturer’s 

installation 

instructions, 

current 

regulations  and  relevant  standards,  and  only  by 
competent  person/persons  as  stated  in  the  Gas  Safety 
(Installation & Use) Regulations. 

 

Prior to fitting the replacement boiler the entire system 
must be thoroughly cleansed and flushed in accordance 
with Building Regulations L1A/L1B & BS 7593. 

 

The Installation must comply with the following

 

 

Gas Safety (Installation & Use) 

Regulations 

 

The Building Regulations 

 

The Building Regulations (Scotland) 

 

Building Regulations (Northern Ireland) 

 

The Water Fittings Regulations or Water 

Byelaws in Scotland 

 

The Current I.E.E. Wiring Regulations 

------------------------------------------------------- 

 

BS 5440: Part 1 - Flues. 

 

BS 5440: Part 2 - Ventilation. 

 

BS 6798 - Installation of gas fired hot 

water boilers 

 

BS 7671: - Electrical wiring 

 

BS 6891 - Gas Installation 

 

BS 5546 - Installation of hot water 

supplies for domestic purposes. 

 

BS 5449 - Forced circulation hot water 

systems 

 

BS 7074 - Expansion vessels / sealed 

systems 

 

BS 7593 - Treatment of water in domestic 

central heating systems. 

 

 

Содержание MODENA 27 C HE

Страница 1: ...Ferroli Modena HE 21st Century Design for 21st Century Life ...

Страница 2: ... left of the existing boiler no alteration to the existing flue position is necessary Please note As with all condensing boilers it is necessary to check the existing flue terminal position to ensure that the plume from the combustion products will not create a nuisance problem A plume displacement kit is available to overcome any such problems Consideration must also be given for the provision of...

Страница 3: ... securing screws on the underside of the boiler Ease the lower edge of the case forward to clear the controls panel and lift the case upwards off the retaining lugs Fig 1 Case Securing Screws Fig 1 2 Safely isolate the electricity gas and water supplies to the appliance Completely drain the boiler and central heating system and disconnect all existing pipe work connections from the underside of th...

Страница 4: ...and check the contents are complete and undamaged see opposite Please note The new flue kit is sold separately 3 Align the fixing template on the wall with the existing flue hole ensuring it is level both horizontally and vertically Check for required minimum clearances then mark the most suitable fixing points for the hanging bracket It is advisable to mark the position of the gas water and heati...

Страница 5: ...er frame Fig 6 FOR STANDARD HORIZONTAL TELESCOPIC FLUE INSTALLATIONS Fig 6 UNPACK THE NEW TELESCOPIC FLUE KIT CODE 041049G0 7 Remove the protective adhesive cover from the top of the boiler to expose the flue fixing holes Secure the new appliance flue bend to the top of the boiler using the screws and gasket provided 8 From the outside push the flue terminal length through the existing hole in the...

Страница 6: ... A and fit the condensate bowl and washer Push on the rubber condensate hose to the trap outlet Fig 9 B Fig 8 Cut existing pipes back approx 200mm 300mm Condensate bowl washer and rubber hose connection Connect the safety valve outlet Fig 9 C to the existing 15mm pipe and then connect the condensate pipe to the rubber hose outlet Check that both terminate in accordance with BS 6798 Take care not t...

Страница 7: ... work by opening all the hot taps 13 Reinstate the gas supply purge and test in accordance with BS 6891 and IGE UP 1 14 Connect the boiler to the electrical supply the boiler is provided with a 1m cable and plug Reconnect any external controls to the volt free terminal block in the boiler To access the connections remove the securing screw and hinge the controls cover to the left Connect the exter...

Страница 8: ... note there may be a pressure loss across the isolation valve to the gas valve inlet test point of up to 1 3 mbar at maximum Remove the manometer re tighten the inlet test point 14 Measure the gas rate of the boiler and check against the following table 15 Connect the flue gas analyser to the flue sample point Fig 15 with the boiler still in TEST MODE check that the readings are within the toleran...

Страница 9: ...Ferroli 21st Century Design for 21st Century Life www ferroli co uk 0843 479 0009 Ferroli Limited Lichfield Road Branston Industrial Estate Burton upon Trent Staffordshire DE14 3HD Modena HE ...

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