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Assembly instruction manual FELIX 2.0 3d printer

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www.FELIXprinters.com

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Version1 – 24-August -2013

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This document contains proprietary information that is protected by copyright. No part of this document may be photocopied, reproduced, or
translated to another language without the prior written consent of FELIXrobotics BV.

FelixRobotics BV

Wapendragervlinder 17
3544DL Utrecht
Netherlands

Содержание Felix 2.0

Страница 1: ...yright Information This document contains proprietary information that is protected by copyright No part of this document may be photocopied reproduced or translated to another language without the pr...

Страница 2: ...E 2 Z AXIS TIME 45 90 MIN 10 8 MODULE 3 THE EXTRUDER TIME 30 90 MIN 16 9 MODULE 3 THE X AXIS TIME 30 60 MIN 22 10 MODULE 5 TABLE TIME 1 2 HOURS 26 11 MODULE 6 Y AXIS TIME 10 30 MIN 28 12 MODULE 7 ELEC...

Страница 3: ...lls this kit will take approximately 4 12 hours to assemble and to make your first print Please read the manual carefully and follow it step by step Please don t make any shortcuts unless you know wha...

Страница 4: ...semble and usethe Felix printer Wrenches 7 and 13mm Tweezers included in kit Nippers Caliper Allen Key set IMPORTANT they need to be preferably long and have a round head at theend Pliers Drill with a...

Страница 5: ...e required to put the Felix printer together Basicsoldering skills Skills to assemble a mechanical construction Technical insight Common sense If you lack any of theseskills or are unsure please get h...

Страница 6: ...k 1 40x40protective caps 4 80x40protective caps 1 frame connector set 6 handle inclprotective cap 1 hexsockethead boltM6x1 or M8 depends on theused handle type 2 t slot nut 8STM6 or M8 depends on theu...

Страница 7: ...in the figure Then slide beam4 onto beam 1 Slide beam 4 in position On the side of beam 1 where the hex key is positioned there are two drilled holes Tighten the frame connectors by sticking the hex...

Страница 8: ...it onto beam 2 and tighten it Take beam 2 again and screw the frame connector on it s far end Then slid it on beam 3 as indicated on the picture Next try toslide it also on beam 4 Thighten the screws...

Страница 9: ...age 9of 51 When all the beams are aligned and leveled it is time to firmly tighten the frameconnectors Get the protective caps and mount them carefully with a hammer Put the damping feet underneath th...

Страница 10: ...Part description Amount Hiwin lineair ball bearing set HGW15CC1R300Z0 1 Trapezium spindle bronze nut 1 motor nema 17 2 z spindelmount bottom v2 1 pulley_motor_HTD 1 z axis motor bracket_v10_F2 1 z_axi...

Страница 11: ...ding off First mount the linear guide loosely onto the framewith M4x20 bolts Then mount the z axis motor bracket_v10_F2 onto the frame indicated above with m4x20 bolts and important use small washers...

Страница 12: ...ount the z_axis_carrier_pt2_v11_F2_0 onto the cart with two M5x16 bolts Don t forget to place the m5 washers Mount a motor onto the plastic part IMPORTANT match the orientation of the wires according...

Страница 13: ..._carrier_pt1_v15_F2_0 part and slide it as indicated on the picture above onto the already mounted plasticpart As indicated screw on both sides m4x20 bolts into the part to clamp the 2 big plasticpart...

Страница 14: ...the pulley to the faceplate of the motor should be 1 2mm Take the z axis_limitswitchvane and slide the nut into the slot On top screw in an m4x20 bolt Don t screw it all the way in let the tip of the...

Страница 15: ...he z axis spindle from the top until it reaches the motor and place the z axis assembly in the middle Make sure the brass nut is inside the z axiscarrier assembly NOTE It is important not to force the...

Страница 16: ...ill 4mm BOM Extruder Part description Amount Extru_base_v9_F1_5 1 Extru_base_pt2_v5_F1_5 1 Extru_base_pt4_F1_5 1 Extru_arm_v5_F_1_5 1 Extru_airduct_v2 1 motor nema 17 1 Fan 40x40x10mm 2 small bearing...

Страница 17: ...sher bearing small washer plasticpart thin nut Mount the extruder wheel onto the motor with the little set screw from the bag of theextruder wheel The set screw should not stick out more then 0 5mm be...

Страница 18: ...extru_base_pt4 use an m4x20 bolt including washer as indicated above Make sure thewiresmatch and also the orientation of the sticker on the fan The fan blows out air attheside of the sticker Take the...

Страница 19: ...arm onto the just mounted parts An m4x40 bolt is required Use 4 large washers and 3 curved washer asshown in the picture above NOTE Makesure thebolt goes straightinto the nut This bolt and washer com...

Страница 20: ...fan and airduct with m4x20bolts onto the extruder base Use m4selflocking nuts and also use washers The bolts don t have to go all the way through theself locking part of the nut NOTE watch the orienta...

Страница 21: ...of the extruder Close the hinge door and screw in the m4x40 bolt Make sure thehot end is not freeto move otherwiseexertmore force on the m4x40bolt Guide the cables asshown above Usethe hole of the fan...

Страница 22: ...ll outwhenthe cartrollsof therail Put the frame upside down Mount the hiwin rail loosely onto the beam Use 2 black t slot nuts with m3 holes in them with m3x12 bolts to mount the rail Also place a m4...

Страница 23: ...ay it is centered perfectly over theslot of the beam Mount the x axis motor bracket onto the frame with an M4x16 bolt use asmall washerunderneath the bolt head IMPORTANT The top of the plastic part sh...

Страница 24: ...adjusted later on if required Turn the frame in its upright position and mount the motor onto the bracket Notice the orientation of the motor Guide the belt over the motor pulley back to the extruder...

Страница 25: ...and mount it onto the bracket with the small philipshead screws It finally should look like the picture above This however is apicture from an older revision Cut off the remaining piece of belt Only 2...

Страница 26: ...able_2mm 1 Foilheater 4 The goal of this module is to get the foil heater onto the aluminum plate The picture above shows the back bottom side of the plate For illustrative purposes the view above is...

Страница 27: ...Assembly instruction manual FELIX 2 03d printer support FELIXprinters com www FELIXprinters com Page 27 of 51 It should finally look like this You are done with assembly of the table...

Страница 28: ...lot_nut_5 1 Hiwin lineair ballbearingset 1 t_slot_nut_5_M3 2 t_slot_nut_8_M3 3 ISO10642 M3x6 5N CSK 5 Hexagonsocket head cap screw DIN 912 M3x8 2 Hexagonsocket head cap screw DIN 912 M3x12 4 Hexagonso...

Страница 29: ...am first put the plastic cap on it next to the drilled hole This can be done with a hammer Slide in the small t slot nut on the other side and mount this beam onto one of the middle 2 holes of the y a...

Страница 30: ...d to file any parts The three bolts can be slightly re oriented This can be done to exert a little sideway force on the bolt When it still doesn t fit you could try to adjust the position of the small...

Страница 31: ...it off straight Push the belt inside the bracket Let the belt make contact with as much teeth of the bracket as possible Also push it as far as possible use a small allen key for that If you have mis...

Страница 32: ...hat the small clamp is touching the right edge of the bigger part as shown in the picture above Next step is to tension the belt by turning the tensioning bolt See picture above The belt should be ten...

Страница 33: ...ols for this module are Nippers Screwdriver flat and philipshead IMPORTANT Make sure you aregrounded and makesureyou cannot createstatic electricity Static electricity cankill the electronics board To...

Страница 34: ...pter will guide you step by step to match the schematics above NOTE It is important that the cables are placed as neatly as possible Placing the wires in a messy way can lead to EMC problems The elect...

Страница 35: ...e_F_2_0_v3_base 1 Electonics_case_F_2_0_v4_cap 1 Felixprinters electronics 1 mini ATX seasonic 1 Power Cable EU USA Australian or British 1 Pre crimped cables 3 threads 3 USB cable 1 8m 1 Get the part...

Страница 36: ...er clockwise is full power to the stepper drivers Fully clockwise is no power to the stepper drivers Be carefull with turning the potmeter tofull power Over time the stepper drivers maybecome too hot...

Страница 37: ...s whenthey reachthe electronics board Make a nice loop for the cables which come from theextruder Itmust be small large enough that thecable doesn t getstuck around the far edge of the top beam whenth...

Страница 38: ...as indicated above Make sure that whenmoving the table from one side to the loop is just long enough Make use of cable ties to betterform the loop They can easily be removed later on Guide the cables...

Страница 39: ...nal These arethe steps Cut thewire to length Strip the wire ends approx 5mm like shown above Not too long because that could potentially cause a short circuit with other wires TIP It is recommended to...

Страница 40: ...an which is always on and cools the top part of the hot end IMPORTANT match the color polarity of the wires Connect the heater wires of thebed and hot end 1 Bed 2 Hot end Connect green and purple wire...

Страница 41: ...emove the cable ties which hold the loops together Now put the cable spiral around it and cut to length Do this also for the z axis loop and the x axis loop Finally for the loop which enters the elect...

Страница 42: ...ke them work you can put one of the following thingson the switching vanes a Tippex b Non shining through tape on the flange c Piece of aluminum foil 5 Make sure the z axis limit switch is put it 5 cm...

Страница 43: ...afterwards clean thesurface with detergent Supplied with the kit is kapton tape After several tests with different kinds of tape we recommend the following Kapton tape Very good for printing PVC tape...

Страница 44: ...axis carrier must have rings and mustbe firmly screwed 9 Check if pulley guide bearings are fixedfirmly and perpendicular to bracket 10 Check if washers are present under the4 m3 bolts to mount y axis...

Страница 45: ...er support FELIXprinters com www FELIXprinters com Page 45 of 51 Congratulations you are finished with theassembly of yourFELIXprinter The next stepis to install the software andmake yourfirst testpri...

Страница 46: ...DIN 912 M4 x 12 2 140 019 0 Hexagon socket head cap screw DIN 912 M4 x 16 6 140 020 0 Hexagon socket head cap screw DIN 912 M4 x 20 15 140 021 0 Hexagon socket head cap screw DIN 912 M4 x 25 6 140 022...

Страница 47: ...ge motor bracket_v6_F2_0 1 121 012 0 x axis belt mount_v6_F2_0 1 121 013 0 y stage bracket pt1_v6_F1_5 1 121 014 0 y stage bracket pt2_v6_F1_5 1 121 015 0 y stage bracket pt4_v4 2 121 017 0 z_axis_car...

Страница 48: ...0 Electonics_case_F_2_0_v3_base 1 121 029 0 Electonics_case_F_2_0_v4_cap 1 150010 0 Electronics 150 013 0 Heater Cartidge incl 2m wires 1 150 014 0 Thermistor incl 2m 2 150 011 0 Electronics board Fe...

Страница 49: ...cables 3 threads 3 150 018 0 USB cable 1 8m 1 130010 0 Mechanics 130 011 0 Hiwin lineair ball bearing set MGN12H1R0300Z1HM 2 130 012 0 Hiwin lineair ball bearing set HGW15CC1R300Z0 1 130 013 0 pulley_...

Страница 50: ...4 110 016 0 80x40 protective caps 1 110 017 0 frame connector set 6 110 019 0 Protective cap handle 1 140 035 0 hex sockethead bolt M8x16 buttonhead 2 110 023 0or 110024 0 t slot nut 8ST M8 or M6 depe...

Страница 51: ...isolation_1 75_v3 1 130 020 0 hot_end_heated_nozzle_1 75_v4 1 130 022 0 Aluminum plate table_2mm_F2_0 1 130 017 0 Trapezium spindle TR10x2mm 330mm 1 130 017 0 Trapezium hexagon nut TR10x2 1 170 010 0...

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