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Installation, Maintenance, and Service Manual

Federal Signal

www.fedsig.com

An Overview of the Valor

Light Bar

Other advanced features of the Valor Light Bar include:

• A high degree of reliability through the use of advanced microprocessors and other

integrated circuits.

• One piece seamless construction that eliminates leaking bulkhead gaskets.
• High output, long-life LEDs with no bulbs to change.

Table 1 Dimensions

Model

Length

Height

Width

Weight*

VALR44

43.7 in (111.0 cm)

1.96 in (5.0 cm)

19.8 in (50.4 cm)

39.3 lb (17.8 kg)

VALR51

51.3 in (130.3 cm)

1.96 in (5.0 cm)

19.8 in (50.4 cm)

43.2 lb (19.6 kg)

*With standard mounting feet

Table 2

Light Specifications

Lighting Option Current Draw* Lamp Technology

Reflector Style

LED (all heads)

1.0 A

High brightness LED

Offset, compound curve, polished

reflector

*Amperage in Steady Burn Mode

Table 3 Electrical and Temperature

Model

Electrical Potential Current Draw*

Operating Temperature

VALR44

12.8 Vdc

12.0 A

14.0 A with HotFoot

−40

F to 149

F (−40

C to 65

VALR51

12.8 Vdc

14.0 A

16.0 A with HotFoot

−40

F to 149

F (−40

C to 65

*Amperage for a typically loaded light bar with all lights flashing at 50 percent duty

cycle

Содержание Valor VALR44

Страница 2: ...imited warranty is in lieu of all other warranties express or implied contractual or statutory including but not limited to the warranty of merchantability warranty of fitness for a particular purpose...

Страница 3: ...lecting Internal SignalMaster Control Factory Default 14 Entering Program Mode 15 Exiting Program Mode 19 Wiring the Valor in the Vehicle 20 Planning the Electrical Installation 20 Connecting Power to...

Страница 4: ...0SS Switch Module internal control 31 Figure 10 Typical connections with a SmartSiren Model SS2000SM controller 32 Figure 11 Typical connections with a non SignalMaster controller 33 Figure 12 Typical...

Страница 5: ...ervice manuals when performing equipment installations on a vehicle Light Hazards To be an effective warning device this product produces bright light that can be hazardous to your eyesight when viewe...

Страница 6: ...ese components Do not mount a radio antenna within 18 inches 45 7 cm of the lighting system Placing the antenna too close to the lighting system could cause the lighting system to malfunction or be da...

Страница 7: ...ause electrical or mechanical damage to the vehicle Refer to the manual packed with the lighting system for proper electrical connections additional precautions and information Because vehicle roof co...

Страница 8: ...rol while driving in a hazardous situation Although your warning system is operating properly it may not be completely effective People may not see or heed your warning signal You must recognize this...

Страница 9: ...moved from the window and stored securely when not in use Temperature changes and sunlight can cause suction cups to lose holding power Periodically check the unit to be sure the suction cups have a f...

Страница 10: ...takedown and alley lights that are horizontally adjustable are also available with the HotFoot configured option Multi color heads are available with up to three different colored LEDs eliminating th...

Страница 11: ...96 in 5 0 cm 19 8 in 50 4 cm 39 3 lb 17 8 kg VALR51 51 3 in 130 3 cm 1 96 in 5 0 cm 19 8 in 50 4 cm 43 2 lb 19 6 kg With standard mounting feet Table 2 Light Specifications Lighting Option Current Dra...

Страница 12: ...roying them If you are missing any parts contact Customer Support at 1 800 264 3578 7 a m to 5 p m Monday through Friday CT Connecting the Valor for Programming HEAVY OBJECT Use lifting aids and prope...

Страница 13: ...the 24 pin harness 2 into the Serial Interface Module 5 Attach the light bar s black ground power line 3 to the negative battery GND lug 6 Attach the light bar s red power line 4 through a 40 A Maxi...

Страница 14: ...4 pin harness from the Serial Interface Module 2 Move Switch 4 on SW2 to the up OFF position Table 4 3 Plug the 24 pin harness into the Serial Interface Module Selecting Internal SignalMaster Control...

Страница 15: ...ht Scene Light turns on when 12 Vdc is applied to black white red wire Intersection and Light Bar Test are unavailable This function applies only to light bars with SpectraLux technology Valor and Vis...

Страница 16: ...tersection Flash Takedown Alley Red Black Flashes the alley and takedown lights in Modes 1 2 or 3 Left Alley Green Black Turns on left alley lights Overrides the Flash Takedown Alley lights Right Alle...

Страница 17: ...hen the light bar operates in one of these modes the SignalMaster modules keep sequence with the flash pattern You can change default Mode flash patterns by programming each mode with one of patterns...

Страница 18: ...ck control wire for Intersection SW2 Switch 3 in the Serial Interface Module must be in the up position for this function NOTE With the flexibility of the SmartSiren Platinum System both the Intersect...

Страница 19: ...ir control wires Both the front and rear LEDs share the same operational setting and are not independent To program this feature 1 Unplug the 24 pin harness from the Serial Interface Module 2 On the S...

Страница 20: ...on the light bar or the warning system may fail Planning the Electrical Installation The light bar is completely wired at the factory and does not require any additional internal wiring All the condu...

Страница 21: ...cturer if the seat needs to be recalibrated for proper airbag deployment 6 To make wiring easier remove the seats spare tire and pull down the headliner where needed 7 Separate all electronic equipmen...

Страница 22: ...le into the vehicle cab or trunk near the eventual location of the Serial Interface Module An input cable is also provided with the Interface Module 3 Route and connect the black lead from the light b...

Страница 23: ...r to the J3 output jack of the Serial Interface Module 5 Install the three foot long 24 conductor cable from the light bar to the J1 input connector of the Serial Interface Module NOTE Powering multip...

Страница 24: ...on page 16 For typical installations with common controllers and switch boxes see the wiring schematics starting on page 28 To wire the controller s functions to the Serial Interface Module s 24 pin...

Страница 25: ...in the Serial Interface Module NOTE With the flexibility of the SmartSiren Platinum System both the Intersection and the Scene Light Left option are available in Valor and Valor light bars without th...

Страница 26: ...Power control wire and reapply 12 Vdc to the Low Power control wire after a change in flash pattern occurs Ignition Connect the white wire from the supplied J1 cable harness on the Interface Module t...

Страница 27: ...rn Control Wires Description LEFT Red Rear LEDs flash from right to left CENTER Green Rear LEDs flash from center out to both sides RIGHT Green Black White Rear LEDs flash from left to right WARN 1 Or...

Страница 28: ...OWER WHITE BLACK GROUND 1 BLACK WHITE GROUND 2 IGNITION IGNITION POWER INCLUDES POWER IN THE CRANKING POSITION 290A5981D POWER 12 Vdc 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A...

Страница 29: ...IGHT ALLEY GREEN BLACK LEFT ALLEY WHITE BLACK TAKEDOWNS GREEN WHITE FRONT CUTOFF ENABLE ORANGE BLACK REAR CUTOFF ENABLE WHITE BLACK RED LOW POWER BLACK WHITE RED LIGHT BAR TEST RED 1 LEFT GREEN 2 3 GR...

Страница 30: ...LK FL HAL BLK RED MODE 3 VALOR LIGHT BAR WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH BOX REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS BOX BLU YEL GRY VIO ORG GRN BRN WHT SIGNALMASTER CONTROLLER REMAI...

Страница 31: ...AR WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH BOX REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS BOX 290A6566B RED LEFT 12V GRN CENTER GRN BLK WHT RIGHT ORG GRN WARN1 ORG WARN2 WHT RED FAST SWITCH PAN...

Страница 32: ...R AL LIGHTS AUX OUTPUTS NO NC C BAT SIGNALMASTER FUSE MIC KEYPAD INPUT 3 2 1 A B C D E SS2000SM REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS S I R E N WHT 1 BRN 2 GRN 3 ORN 4 PRP 5 GRA 6 YEL 7 BLU 8...

Страница 33: ...BLK RED CAT5 BLK BLK WHT BLU MODE 1 BLU WHT MODE 2 RED BLK FL HAL BLK RED MODE 3 SERIAL INTERFACE MODULE WHT BLK TD ORG RED R AL GRN BLK L AL SWITCH BOX REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS...

Страница 34: ...LACES WHT BLK TD GRN BLK L AL ORG RED R AL PA640 640000 REMAINING CONNECTIONS PER DEVICE INSTRUCTIONS SEE INST SHT 255366 8 AWG RED 18 AWG GRN 18 AWG BLK 2 A 12 AWG BLK IGNITION HOT IN CRANK AND RUN 1...

Страница 35: ...Light Bar Lens CRAZING HAZARD Crazed cracked or faded domes or reflectors reduce the light output and the effectiveness of the lighting system Tops or reflectors showing this type of aging must be re...

Страница 36: ...r to remove the 1 4 20 Torx head barrel nuts securing the lens Figure 13 Carefully remove the lens and gasket as a unit Avoid damaging the lip seal 3 Verify that an O ring is under the head of each ba...

Страница 37: ...can be damaged by electrostatic discharge ESD Follow anti static procedures while installing the light bar Tool required T27 Torx driver Removing a PCB To remove a PCB 1 Disconnect all power to the l...

Страница 38: ...the threads engaging then tighten them to 16 24 in lb in the sequence shown in Figure 13 on page 36 3 Reconnect power to the light bar Disconnecting Connecting Power and CAT5 at the Light Bar A detac...

Страница 39: ...mp Locking Latch Disconnecting a Cable at the Light Bar To disconnect the power or CAT5 cable 1 Pull back the CPA on the receptacle 2 Fully press the locking latch To allow the connectors to be separa...

Страница 40: ...at the Light Bar To reconnect the power or CAT5 cable 1 Firmly push the connectors together until you feel them snap together and you hear a click This tactile and audible confirmation ensures that t...

Страница 41: ...onnected to 12 Vdc Check the 1 A fuse a MODE wire has 12 Vdc Check the position of Switch 1 on SW2 in the Serial Interface Module If Switch 1 is down ON ensure that the ENABLE control wires green whit...

Страница 42: ...he proper locations SignalMaster LEDs do not light Check the switch settings on the Serial Interface Module Ensure they are both set for the correct operation Ensure that Switch 4 on SW2 is in the cor...

Страница 43: ...e Steady Burn LEDs and a control wire for Mode 1 2 or 3 Table 5 on page 16 The LEDs light and stay on default setting 2 Remove 12 Vdc from the Mode and Steady Burn control wires Getting Technical Supp...

Страница 44: ...parts Description Part Number PCB Assembly End Configured Contact Factory PCB Assembly Front Configured Contact Factory PCB Assembly Rear Configured Contact Factory PCB Assembly Controller Configured...

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