Federal Pump BGP Series Скачать руководство пользователя страница 6

INSTALLATION 

I

WARNING: 

Under  no  circumstances  should 

power or sensing cable be pulled while the pump 
is being transported or installed. Attach a chain or 
rope  to  the  grip  or  lugging  bolt  to  install  the 
pump.  (certain  models  of  pump  will  be  provided 
with stainless steel lift cable) 

 

1. This pump must not be installed on its side or 

operated in a dry condition. Ensure that it is 
installed upright on a secure base. 

2. Install  the  pump  at  a  location  in  the  tank 

where there is the least turbulence. 

3. If  there  is  a  flow  of  liquid  inside  the  tank, 

support the piping where appropriate. Install 
piping  so  that  air  will  not  be  entrapped.  If 
piping  must  be  installed  in  such  a  way  that 
air  pockets  are  unavoidable,  install  an  air 
release  valve  wherever  such  air  pockets  are 
most likely to develop. 

 

INSTALLATION: 

These  pumps  are  recommended 

for use in a concrete pit or basin. The basin or lift 
station  shall  be  sealed  and  vented  in  accordance 
with local plumbing codes. This pump is designed 
to  pump  grey  water,  non-explosive  and  non-
corrosive  liquids,  and  shall  NOT  be  installed  in 
locations  classified  as  hazardous  in  accordance 
with  the  National  Electrical  Code  (NEC)  
ANSI/NFPA  70  or  Canadian  Electric  Code  (CEC). 
The minimum depth should be at least 

42”

. Check 

the  pump  catalog  for  minimum  basin  diameter. 
These are the minimum requirements. The pump 
should  never  be  installed  in  a  trench,  ditch,  or 
hole with a dirt bottom. The legs will into the dirt 
and the suction will become plugged. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

1. EXCAVATION: 

Excavate  the  hole  large  enough 

to  accommodate  basin,  back  fill  material,  & 

adequate  working  space.  A  minimum  of  8” 
diametrical  clearance  around  the  tank  is 
recommended.  Never  place  basin  directly  in 
contact  with  rocks  or  other  sharp  objects. 
Prepare  the  bottom  of  the  excavated  hole 
with  at  least  6”  of  back  fill  material  or 
concrete  pad.  Place  only  fine  ⅛”  to  ¾”  pea 
gravel  or  ⅛”  to  ½”  washed,  crushed  stone  as 
back    fill  material.  Do  not  use  sand  or  native 
soil  as  backfill.  Properly  compact  underneath 
the basin to provide a solid level base that can 
support  the  weight  of  the  filled  basin.  Check 
base to insure it is level. Anchor if necessary. 

2. INLET CONNECTION & INITIAL BACKFILL: 

Only 

fine  pea  gravel  or  washed,  crushed  stone 
should  be  used  around  the  bottom  of  the 
basin  to  hold  it  in  place.  Concrete  may  be 
poured  around  basin  bottom  if  ballast  is 
required  for  buoyancy.  Do  not  use  sand  or 
native  soil  as  backfill.  Make  the  inlet 
connection as required for your basin. Do not 
install more than 1 inlet connection per basin. 

3. FINAL  BACKFILL: 

Fill  basin  with  water  before 

backfilling.  Only  fine  pea  gravel  or  washed, 
crushed  stone  is  recommended.  Do  not  use 
sand or native soil as backfill. Back fill to 4” to 
6”  around  the  entire  periphery  of  the  basin. 
Compact back fill material in 12” lifts.

 

 

I

CAUTION: 

If  burial  depth  is  greater  than  basin 

height,  consult  factory  representative  to  assure 
structural 

integrity 

is 

not 

compromised. 

Reinforcement may be required 

I

CAUTION: 

In  freezing  conditions,  back  fill 

material must be dry and free of ice.

 

•••••••••••••• 

Содержание BGP Series

Страница 1: ...i IMPORTANT READ ALL INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING AND SERVING A PUMP...

Страница 2: ...ntained properly Sewage pumps provide for the lifting and disposal of sewage and sewage related fluids from retaining basins or concrete pits and are pumped to city water disposal lines where these fl...

Страница 3: ...NSURE EMPLOYEES WILL NOT BE EXPOSED TO HEALTH HAZARDS IN HANDLING SAID MATIERAL ALL APPLICABLE LAWS AND REGULATIONS SHALL APPLY IWARNING Installation wiring and junction connections must be in accorda...

Страница 4: ...alled in locations classified as hazardous in accordance with the National Electric Code ANSI NFPA 70 IWARNING The Uniform Plumbing Code UPC states that sewage systems shall have an audio and visual a...

Страница 5: ...or re boxed and stored in a dry location If the pump is to be stored for a long period of time rotate the pump shaft periodically to protect the bearings Units should not be stored where temperatures...

Страница 6: ...lled in a trench ditch or hole with a dirt bottom The legs will into the dirt and the suction will become plugged adequate working space A minimum of 8 diametrical clearance around the tank is recomme...

Страница 7: ...unded DO NOT USE THE POWER CABLE TO LIFE PUMP Do not use an extension cord for 1 Phase pump s Always wire the pump as indicated on the wiring diagram inside the control panel 2 OVERLOAD PROTECTION On...

Страница 8: ...ches SW1 SW2 SW3 and 1 high water alarm switch SW4 mounted to the style 1 pilot device with a duplex control panel The level control and high water alarm float should have adequate clearance so they c...

Страница 9: ...he motor before the pump is put into service The resistance values voltage and current should be recorded 5 PUMP DOWN TEST Be sure pump has been properly wired lowered into the basin or lift station C...

Страница 10: ...e any 2 of 3 power supply leads on the motor end of the starter or VFD to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits and fluid...

Страница 11: ...e 5 COOLING OIL INSPECTION Anytime the pump removed from operation the cooling oil in the motor housing should be checked visually for oil level and contamination To check oil set unit upright remove...

Страница 12: ...d PRESSURE TEST AIR FILL MOTOR Remove pipe plug from housing Apply pipe sealant to pressure gauge assembly and tighten into hold Pressurize housing to 10 PSI Use soap solution around the sealed areas...

Страница 13: ...g with washers and grommet d Pull cord through and disconnect the wires from the terminals on power cord Be sure to note wire connections for reassembly e Disconnect cable leads from motor leads and r...

Страница 14: ...ate the impeller by hand and check for smooth rotation If rotation is not smooth check for alignments in the bearing and scratches on the seal faces 2 Upon completion of reassembly rotate the impeller...

Страница 15: ...15 NOTES...

Страница 16: ...l apply to the equipment supplied hereunder or referred to herein or to its performance all such other warranties including any warranty of merchantability or fitness for any purpose being hereby disc...

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