Federal Pump BGP Series Скачать руководство пользователя страница 12

12 

MAINTENANCE  

PRESSURE TEST (IF OIL HAS BEEN DRAINED): 

 

Remove  pipe  plug  from  housing.  Apply  pipe 
sealant  to  pressure  gauge  assembly  and  tighten 
into  hole.  Pressure  motor  housing  to  10  PSI.  Use 
solution  around  the  sealed  areas  and  inspect 
joints for air bubbles 
 
If,  after  five  minutes,  the  pressure  is  still  holding 
contact,  and  no  bubbles  are  observed,  slowly 
bleed  the  pressure  and  remove  the  gauge 
assembly,  and  replace  oil.  All  leak(s)  must  be 
located and repaired if pressure does not hold. 
 

PRESSURE TEST (IF OIL HAS NOT BEEN DRAINED): 

 

Oil  should  be  at  normal  level.  Remove  pipe  plug 
from  housing.  Apply  pipe  sealant  to  pressure 
gauge  assembly  and  tighten  into  hold.  Pressurize 
motor  housing  to  10  PSI.  Use  soap  solution 
around  the  sealed  areas  above  the  oil  level  and 
inspect  joints  for  air  bubbles.  For  sealed  areas 
below  oil  level,  leaks  will  seep  oil.  If,  after  five 
minutes, the pressure is still holding constant, and 
no bubbles, oil seepages is observed, slowly bleed 
the pressure and remove the gauge assembly, and 
replace  oil.  All  leak(s)  must  be  located  and 
repaired if pressure does not hold. 
 
 
 
 
 
 
 
 
 
 
 
 
 

PRESSURE TEST (AIR FILL MOTOR) 

Remove  pipe  plug  from  housing.  Apply  pipe 
sealant  to  pressure  gauge  assembly  and  tighten 
into  hold.  Pressurize  housing  to  10  PSI.  Use  soap 
solution  around  the  sealed  areas  to  inspect  joins 
for air bubbles. If, after five minutes, the pressure 
is  still  holding  constant,  and  no  bubbles,  slowly 
bleed  the  pressure  and  remove  the  gauge 
assembly,  and  replace  pipe  plug.  All  leak(s)  must 
be located and repaired if pressure does not hold. 

I

CAUTION: 

Pressure  builds  up  extremely  quickly 

due to the limited space inside the pump housing. 
Too  much  pressure  will  damage  mechanical  seal. 

DO NOT exceed 10 PSI 

 

OIL REPLACEMENT: 

Set unit upright and refill with 

new  cooling  oil  as  per  table  below.  Fill  to  just 
above motor, but below capacitor(1Phase motor) 
as an air must remain in the top of the housing to 
compensate  for  oil’s  thermal  expansion.  Apply 
pipe  thread  compound  to  threads  of  pipe  plug 
then assemble it to housing.  
 

 

 

DANGER: 

  DO  NOT  overfill  oil. 

 

 

Overfilling  of  housing  with  oil  will 

create excessive and dangerous hydraulic pressure 
which can destroy the pump and create a hazard. 
Overfilling oil voids equipment warranty 
 
 

ib 

Cooling Oil 

Recommended Supplier/Grade 

BP 

Enerpar SE100 

Conoco 

Pale Parafin 22 

Mobile 

D.T.E Oil Light 

Shell 

Transformer-10 

Texaco 

Diala-Oil-AX 

•••••••••••••• 

Содержание BGP Series

Страница 1: ...i IMPORTANT READ ALL INSTRUCTIONS IN THIS MANUAL BEFORE OPERATING AND SERVING A PUMP...

Страница 2: ...ntained properly Sewage pumps provide for the lifting and disposal of sewage and sewage related fluids from retaining basins or concrete pits and are pumped to city water disposal lines where these fl...

Страница 3: ...NSURE EMPLOYEES WILL NOT BE EXPOSED TO HEALTH HAZARDS IN HANDLING SAID MATIERAL ALL APPLICABLE LAWS AND REGULATIONS SHALL APPLY IWARNING Installation wiring and junction connections must be in accorda...

Страница 4: ...alled in locations classified as hazardous in accordance with the National Electric Code ANSI NFPA 70 IWARNING The Uniform Plumbing Code UPC states that sewage systems shall have an audio and visual a...

Страница 5: ...or re boxed and stored in a dry location If the pump is to be stored for a long period of time rotate the pump shaft periodically to protect the bearings Units should not be stored where temperatures...

Страница 6: ...lled in a trench ditch or hole with a dirt bottom The legs will into the dirt and the suction will become plugged adequate working space A minimum of 8 diametrical clearance around the tank is recomme...

Страница 7: ...unded DO NOT USE THE POWER CABLE TO LIFE PUMP Do not use an extension cord for 1 Phase pump s Always wire the pump as indicated on the wiring diagram inside the control panel 2 OVERLOAD PROTECTION On...

Страница 8: ...ches SW1 SW2 SW3 and 1 high water alarm switch SW4 mounted to the style 1 pilot device with a duplex control panel The level control and high water alarm float should have adequate clearance so they c...

Страница 9: ...he motor before the pump is put into service The resistance values voltage and current should be recorded 5 PUMP DOWN TEST Be sure pump has been properly wired lowered into the basin or lift station C...

Страница 10: ...e any 2 of 3 power supply leads on the motor end of the starter or VFD to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits and fluid...

Страница 11: ...e 5 COOLING OIL INSPECTION Anytime the pump removed from operation the cooling oil in the motor housing should be checked visually for oil level and contamination To check oil set unit upright remove...

Страница 12: ...d PRESSURE TEST AIR FILL MOTOR Remove pipe plug from housing Apply pipe sealant to pressure gauge assembly and tighten into hold Pressurize housing to 10 PSI Use soap solution around the sealed areas...

Страница 13: ...g with washers and grommet d Pull cord through and disconnect the wires from the terminals on power cord Be sure to note wire connections for reassembly e Disconnect cable leads from motor leads and r...

Страница 14: ...ate the impeller by hand and check for smooth rotation If rotation is not smooth check for alignments in the bearing and scratches on the seal faces 2 Upon completion of reassembly rotate the impeller...

Страница 15: ...15 NOTES...

Страница 16: ...l apply to the equipment supplied hereunder or referred to herein or to its performance all such other warranties including any warranty of merchantability or fitness for any purpose being hereby disc...

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