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Ethernet-I/P Fieldbus Expansion Unit 

                     

 

 

  PAGE  24 

 

 Message Information Output Example (Spindle Format) 

(Note:PLC output ref. for Allen Bradley)

 

Spindle Format

 

Spdl. 

No.

 

Output Item

 

Result 

Output

 

PLC Input (BCD Format)

 

PLC Input (ASCII Format)

 

Peak Torque [N

m] 

12.34 

C00 

00 12 

C00 to 
C07 

‘_12.34__’ 

C01 

34 02 

Final Torque [N

m] 

12.34 

C02 

00 12 

C08 to 

C15 

‘_12.34__’ 

C03 

34 02 

Final Angle [deg] 

123.4 

C04 

00 12 

C16 to 

C23 

‘_123.4HX’ 

C05 

34 01 

Rate 1 [N

m/deg] 

1.234 

C06 

00 12 

C24 to 

C33 

‘__1.234___’ 

C07 

34 03 

Rate 2 [N

m/deg] 

5.678 

C08 

00 56 

C34 to 

C43 

‘__5.678___’ 

C09 

78 03 

Rate 3 [N

m/deg] 

9.012 

C10 

00 90 

C44 to 

C53 

‘__9.012___’ 

C11 

12 03 

1st Time [sec] 

12.345 

C12 

01 23 

C54 to 

C63 

‘_12.345___’ 

C13 

45 03 

2nd Time [sec] 

6.789 

C14 

00 67 

C64 to 

C73 

‘__6.789___’ 

C15 

89 03 

Peak Torque [N

m] 

23.45 

C16 

00 23 

 

C17 

45 02 

 

~

 

~

 

~

 

~

 

~

 

 

Peak Torque [N

m] 

34.56 

C32 

00 34 

 

C33 

56 02 

 

~

 

~

 

~

 

~

 

~

 

 

Peak Torque [N

m] 

45.67 

C48 

00 45 

 

C49 

67 02 

 

~

 

~

 

~

 

~

 

~

 

 

 

Free area 

 

C74 

 

C74 

 

~

 

~

 

~

 

~

 

~

 

~

 

 

Final Message Information 
Area 
(when max 4096 bytes 
setup) 

 

C4095 

 

C4095 

 

* (20H) is the space code (space). 
 

Note:  Each  spindle’s  data  will  reside  in  the  same  location  regardless  of  whether  the  spindle  is  used  in  a 
particular fastening cycle. 
(Example: If a system has 3 connected spindles and spindle #1 is not used in a sequence (for a particular 
model for example), then the data for spindle #2 & #3 will only be sent and will reside in their spindles data 
location skipping the spindle #1 location)

 

Содержание AFC3000

Страница 1: ...AFC3000E FB EN 3 MFC EN Ethernet I P Fieldbus expansion Unit...

Страница 2: ...FEC Automation Systems This document shall not be released to or copied for any person and or organization without the expressed prior consent of FEC Automation Systems Unauthorized reproduction or di...

Страница 3: ...thernet I P Control of tools and transactions of message information are executed by Ethernet I P explicit message communication Due to conformance with the open field network Ethernet I P System conn...

Страница 4: ...Ethernet I P Fieldbus Expansion Unit PAGE 4 Description of the Hardware Ethernet I P Module Status LED Network Status LED Ethernet I P Connector Link Activity LED...

Страница 5: ...the AFC3000 User Console or may be downloaded from the FEC website Please refer to the instruction manual for the Ethernet I P configuration software concerning the appropriate method for using the ED...

Страница 6: ...e or more connection timeout has occurred B Module Status LED Off Off Power OFF Power is not supplied Green Lit up Online Controlled by a scanner in RUN state Flash Communication not established Incom...

Страница 7: ...T BIT 2 6 SEQ SELECT No 23 7 SEQ SELECT BIT 3 7 SEQ SELECT No 24 8 SEQ SELECT BIT 4 8 SEQ SELECT No 25 9 CYCLE COUNT UP 9 SEQ SELECT No 26 10 CYCLE COUNT CLEAR 10 SEQ SELECT No 27 11 SEQ SELECT No ENA...

Страница 8: ...on Manual Section 5 3 2 and 5 3 3 for description of the respective signals The allocation of the input signals is fixed cannot be changed The unused area of the inputs is also secured and cannot be u...

Страница 9: ...SELECTED 4 TOTAL BUSY 4 SEQ No 21 SELECTED 5 END 5 SEQ No 22 SELECTED 6 SEQ SELECT BIT 0 6 SEQ No 23 SELECTED 7 SEQ SELECT BIT 1 7 SEQ No 24 SELECTED 8 SEQ SELECT BIT 2 8 SEQ No 25 SELECTED 9 SEQ SEL...

Страница 10: ...Output word No 6 Output Signal Setting Example 0 SNUG TQ HI REJ No 5 Output word No 8 Thru No 16 Output Signal Setting Example 0 1 TQ INHIBIT HI REJ No 5 1 2 F ANGLE HI REJ No 5 2 3 F ANGLE LO REJ No...

Страница 11: ...is a special reason Be sure to perform backup before changing the fieldbus settings of the Unit Bus Type Select The type of bus is selected from the list Also when Upload is executed the bus type is...

Страница 12: ...Setting Data Length FEC OUTPUTS MFC Unit to PLC 32 bytes 256 bits Message Data Length PLC to MFC Unit 32 bytes Message Data Length MFC Unit to PLC 4096 bytes The number of message block bytes is fixe...

Страница 13: ...r regarding the setting at the PLC side Multi Format Output Items BCD Format Output Items Number of Bytes Fastening Data Multi Format LSB 1word PLC Input Data MSB 16word Date 4 2013 5 28 20 13 5 28 Ti...

Страница 14: ...C C ABNORMAL A B N STOP S T O P RESET STOP R S T BYPASS B Y P START OFF S O F F IN CYCLE I N C Y SEQ Cycle Count 8 123456 1 2 3 4 5 6 1 The number of output bytes of the ID is fixed at 32 bytes 16 wor...

Страница 15: ...23 13 Rate 2 Increment Torque 2 4 12 34 00 12 34 02 Rate 2 Increment Angle 2 4 123 4 00 12 34 01 Rate 3 2 4 0 123 00 01 23 03 Rate 3 Increment Torque 2 4 12 34 00 12 34 02 Rate 3 Increment Angle 2 4...

Страница 16: ...ber of Digits to the right of the Decimal Point Indication Details Indication Details 0 value 0 No digits right of decimal point 1 value 1 1 digit right of the decimal point 2 2 digits right of the de...

Страница 17: ...te 2 3 10 0 123 0 1 2 3 Judgment Occurrence Rate 2 Increment Torque 6 12 34 1 2 3 4 Rate 2 Increment Angle 6 123 4 1 2 3 4 Rate 3 3 10 0 123 0 1 2 3 Judgment Occurrence Rate 3 Increment Torque 6 12 34...

Страница 18: ...ode Indication Details Indication Details Space 20H value Space 20H Within high and low limit no warning peak current 2DH value H 48H Outside high limit high limit warning peak current L 4CH Outside l...

Страница 19: ...Reject Items Torque Reject Peak torque low limit Reject peak torque high limit Reject Final torque low limit Reject final torque high limit Reject Snug torque high limit Reject Start torque inhibit h...

Страница 20: ...g Standard Torque will cause a Final Angle High Limit reject Note If the fastening reaches the end of the fastening cycle and rejects no data will be reported in this data item The BCD output format d...

Страница 21: ...T 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Logic OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR ACCEPT REJECT ABNORMAL BYPASS STOP RESET STOP Peak Torque High Limit REJECT Peak Torque Low Limit REJECT Final T...

Страница 22: ...1st Reject Item Spindle Judgment 02 02 00 02 Also if the fieldbus message is unset the following contents are output Data Format Output Item Number of Bytes BCD Format Spindle cycle count 4 digits 2by...

Страница 23: ...rmat PLC Input ASCII Format Sequence Cycle Count 216 C00 00 00 C00 to C07 _____216 C01 02 16 Date 2013 06 21 C02 20 13 C08 to C17 2013 06 21 C03 06 21 Time 10 23 36 C04 10 23 C18 to C25 10 23 36 C05 3...

Страница 24: ...o C53 __9 012___ C11 12 03 1st Time sec 12 345 C12 01 23 C54 to C63 _12 345___ C13 45 03 2nd Time sec 6 789 C14 00 67 C64 to C73 __6 789___ C15 89 03 2 Peak Torque N m 23 45 C16 00 23 C17 45 02 3 Peak...

Страница 25: ...E If the system is not the same as listed above setup may be different Please contact to PLC manufacturer for detail as each PLC may be different 1 Register MASTER Spindle Fieldbus unit to network In...

Страница 26: ...module and IP address then click Change button for editing I O Size Edit Input and Output size NOTE These values must match with the controller s setup set at page 4 of this document I O Size Setup f...

Страница 27: ...Port 2 O Data 5 5 SEQ NO 30 Select O Data 9 5 Spindle 24 BYPASS O Data 1 6 Input Wait Port 3 O Data 5 6 SEQ NO 31 Select O Data 9 6 Spindle 25 BYPASS O Data 1 7 Input Wait Port 4 O Data 5 7 SEQ NO 32...

Страница 28: ...Ethernet I P Fieldbus Expansion Unit PAGE 28 AFC3000 Output signals are programmable as it was mentioned in page 4 of this document Open PLC Output Layout Setup AFC3000 software...

Страница 29: ...Ethernet I P Fieldbus Expansion Unit PAGE 29 In the AFC3000 software edit the PLC output signal as desired Enter the Tag Table Description as it was mapped in AFC3000 Userconsole Software...

Страница 30: ...data to the controller and exporting fastening result data to the PLC Transfer part ID Data to AFC3000 controller using MSG function AFC3000 Userconsole Software Configuration The AFC3000 controller...

Страница 31: ...Ethernet I P Fieldbus Expansion Unit PAGE 31 Select From Fieldbus at Data Input Select Download RS232C Input Output Format to AFC3000 Controller...

Страница 32: ...to use this function In this example AFC_PART_ID AND PART_ID_DATA are used The size of PART_ID_DATA should match with the Message Size Setup set up in the AFC3000 controller Refer to page 4 of this d...

Страница 33: ...ieldbus Expansion Unit PAGE 33 The configuration of AFC_PART_ID should be as shown below Service Type Set Attribute Single Service Code 10 Hex Class A2 Hex Instance 1 Attribute 5 Path Specify the AFC3...

Страница 34: ...n ASCII formatted data 20 Hex 7E Hex in order for the AFC3000 system to handle it correctly However this ID data is also used as a part of the torque curve file name when it is set to save automatical...

Страница 35: ...ect the DATA TYPE format BCD or ASCII Data from the Multi and Axis Spindle must be configured in each tab of the table below The Multi format contains the Header data such as Date Time Sequence Cycle...

Страница 36: ...ACH spindle connected in the system When the system has more than 1 spindle the data will be mapped as shown below Data from total fastening status Data from SPINDLE 1 nutrunner Data from SPINDLE 2 nu...

Страница 37: ...Fieldbus Expansion Unit PAGE 37 After the fastening result data has been selected download the configuration to the AFC3000 controller The setup for this configuration is part of FIELDBUS MESSAGE SETU...

Страница 38: ...his function In this example FASTENING_RESULT AND FASTENING_RESULT_DATA are used The size of FASTENING_RESULT_DATA should match with Message Size Setup set for AFC3000 controller Refer to page 4 of th...

Страница 39: ...bus Expansion Unit PAGE 39 The configuration of FASTENING_RESULT should be as shown below Service Type Get Attribute Single Service Code e Hex Class A2 Hex Instance 1 17 Attribute 5 Path Specify the A...

Страница 40: ...Ethernet I P Fieldbus Expansion Unit PAGE 40 Fastening result and tag memory...

Страница 41: ...ening result data but the explicit message function can only transfer 250 bytes at time by protocol limitation To retrieve the fastening data after 250th byte change the instance ID in the MSG functio...

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