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Ethernet-I/P Fieldbus Expansion Unit

PAGE 19

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Judgment Data 1 and 2 Items (in common with BCD and ASCII)

The Judgment data and Abnormal data of the fastening results are set by bit allocation. The actual bit
configuration is setup in the AFC3000 Software. Please refer to “Fieldbus Message Setting” in the
<<AFC3000 User Console Instruction Manual>>.

Classification

Item

Details

Logic

-

Message information to be output by a combination of OR and AND is set.

Spindle
Judgment

REJECT

This is output when a fastening result falls outside a judgment range.

ACCEPT

This is output when fastening ends with the fastening results being within the
judgment ranges.

ABNORMAL

This is output when an error occurs in the system or during the fastening
operation.

BYPASS

This is output when the BYPASS signal is set to “ON” at the start of fastening
or during the fastening process.

STOP

This is output when the STOP signal is set to “OFF” at the start of fastening or
during the fastening process.

RESET STOP

This is output when the RESET signal is set to “ON” at the start of fastening or
during the fastening process.

START OFF

This is output when the START signal is set to “OFF” during the fastening
operation with “Deadman” being set as the start method in the sequence setup.

Fastening
Reject Items

Torque Reject

Peak torque low limit Reject/peak torque high limit Reject

Final torque low limit Reject/final torque high limit Reject

Snug torque high limit Reject

Start torque inhibit high limit Reject

Angle Reject

Final angle low limit Reject/final angle high limit Reject

Differential - angle Reject/Differ angle Reject

Rate Reject

Rate 1 low limit Reject/Rate 1 high limit Reject

Rate 2 low limit Reject/Rate 2 high limit Reject

Rate 3 low limit Reject/Rate 3 high limit Reject

Time Reject

1st time low limit Reject/1st time high limit Reject

2nd time low limit Reject/2nd time high limit Reject

Rundown
Revolutions

Rundown revolution high limit Reject/rundown revolution low limit Reject

Current Value
Warnings

Low current value limit warning/high current value limit warning

Auxiliary
Information
Signal

Judgment
Combination
Bits 1 to 8

Allows the configuration of multiple REJECT items to be combined onto single
outputs (8 combination outputs available). The configuration of these signals is
set using the AFC3000 Software (Fieldbus Message Setup Screen).

●

Abnormal Data Items (in common with BCD and ASCII)

Abnormal State No.

Details

Abnormal State 1

Torque transducer error

Abnormal State 3

Preamplifier error

Abnormal State 4

System memory error

Abnormal State 5

Servo apply error

Abnormal State 6

Servo type error

Abnormal State 8

Servo amplifier error

Abnormal State 9

Setting data error

Abnormal State 10

Multi signal error

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Содержание AFC3000

Страница 1: ...AFC3000E FB EN 3 MFC EN Ethernet I P Fieldbus expansion Unit...

Страница 2: ...FEC Automation Systems This document shall not be released to or copied for any person and or organization without the expressed prior consent of FEC Automation Systems Unauthorized reproduction or di...

Страница 3: ...thernet I P Control of tools and transactions of message information are executed by Ethernet I P explicit message communication Due to conformance with the open field network Ethernet I P System conn...

Страница 4: ...Ethernet I P Fieldbus Expansion Unit PAGE 4 Description of the Hardware Ethernet I P Module Status LED Network Status LED Ethernet I P Connector Link Activity LED...

Страница 5: ...the AFC3000 User Console or may be downloaded from the FEC website Please refer to the instruction manual for the Ethernet I P configuration software concerning the appropriate method for using the ED...

Страница 6: ...e or more connection timeout has occurred B Module Status LED Off Off Power OFF Power is not supplied Green Lit up Online Controlled by a scanner in RUN state Flash Communication not established Incom...

Страница 7: ...T BIT 2 6 SEQ SELECT No 23 7 SEQ SELECT BIT 3 7 SEQ SELECT No 24 8 SEQ SELECT BIT 4 8 SEQ SELECT No 25 9 CYCLE COUNT UP 9 SEQ SELECT No 26 10 CYCLE COUNT CLEAR 10 SEQ SELECT No 27 11 SEQ SELECT No ENA...

Страница 8: ...on Manual Section 5 3 2 and 5 3 3 for description of the respective signals The allocation of the input signals is fixed cannot be changed The unused area of the inputs is also secured and cannot be u...

Страница 9: ...SELECTED 4 TOTAL BUSY 4 SEQ No 21 SELECTED 5 END 5 SEQ No 22 SELECTED 6 SEQ SELECT BIT 0 6 SEQ No 23 SELECTED 7 SEQ SELECT BIT 1 7 SEQ No 24 SELECTED 8 SEQ SELECT BIT 2 8 SEQ No 25 SELECTED 9 SEQ SEL...

Страница 10: ...Output word No 6 Output Signal Setting Example 0 SNUG TQ HI REJ No 5 Output word No 8 Thru No 16 Output Signal Setting Example 0 1 TQ INHIBIT HI REJ No 5 1 2 F ANGLE HI REJ No 5 2 3 F ANGLE LO REJ No...

Страница 11: ...is a special reason Be sure to perform backup before changing the fieldbus settings of the Unit Bus Type Select The type of bus is selected from the list Also when Upload is executed the bus type is...

Страница 12: ...Setting Data Length FEC OUTPUTS MFC Unit to PLC 32 bytes 256 bits Message Data Length PLC to MFC Unit 32 bytes Message Data Length MFC Unit to PLC 4096 bytes The number of message block bytes is fixe...

Страница 13: ...r regarding the setting at the PLC side Multi Format Output Items BCD Format Output Items Number of Bytes Fastening Data Multi Format LSB 1word PLC Input Data MSB 16word Date 4 2013 5 28 20 13 5 28 Ti...

Страница 14: ...C C ABNORMAL A B N STOP S T O P RESET STOP R S T BYPASS B Y P START OFF S O F F IN CYCLE I N C Y SEQ Cycle Count 8 123456 1 2 3 4 5 6 1 The number of output bytes of the ID is fixed at 32 bytes 16 wor...

Страница 15: ...23 13 Rate 2 Increment Torque 2 4 12 34 00 12 34 02 Rate 2 Increment Angle 2 4 123 4 00 12 34 01 Rate 3 2 4 0 123 00 01 23 03 Rate 3 Increment Torque 2 4 12 34 00 12 34 02 Rate 3 Increment Angle 2 4...

Страница 16: ...ber of Digits to the right of the Decimal Point Indication Details Indication Details 0 value 0 No digits right of decimal point 1 value 1 1 digit right of the decimal point 2 2 digits right of the de...

Страница 17: ...te 2 3 10 0 123 0 1 2 3 Judgment Occurrence Rate 2 Increment Torque 6 12 34 1 2 3 4 Rate 2 Increment Angle 6 123 4 1 2 3 4 Rate 3 3 10 0 123 0 1 2 3 Judgment Occurrence Rate 3 Increment Torque 6 12 34...

Страница 18: ...ode Indication Details Indication Details Space 20H value Space 20H Within high and low limit no warning peak current 2DH value H 48H Outside high limit high limit warning peak current L 4CH Outside l...

Страница 19: ...Reject Items Torque Reject Peak torque low limit Reject peak torque high limit Reject Final torque low limit Reject final torque high limit Reject Snug torque high limit Reject Start torque inhibit h...

Страница 20: ...g Standard Torque will cause a Final Angle High Limit reject Note If the fastening reaches the end of the fastening cycle and rejects no data will be reported in this data item The BCD output format d...

Страница 21: ...T 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 Logic OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR OR ACCEPT REJECT ABNORMAL BYPASS STOP RESET STOP Peak Torque High Limit REJECT Peak Torque Low Limit REJECT Final T...

Страница 22: ...1st Reject Item Spindle Judgment 02 02 00 02 Also if the fieldbus message is unset the following contents are output Data Format Output Item Number of Bytes BCD Format Spindle cycle count 4 digits 2by...

Страница 23: ...rmat PLC Input ASCII Format Sequence Cycle Count 216 C00 00 00 C00 to C07 _____216 C01 02 16 Date 2013 06 21 C02 20 13 C08 to C17 2013 06 21 C03 06 21 Time 10 23 36 C04 10 23 C18 to C25 10 23 36 C05 3...

Страница 24: ...o C53 __9 012___ C11 12 03 1st Time sec 12 345 C12 01 23 C54 to C63 _12 345___ C13 45 03 2nd Time sec 6 789 C14 00 67 C64 to C73 __6 789___ C15 89 03 2 Peak Torque N m 23 45 C16 00 23 C17 45 02 3 Peak...

Страница 25: ...E If the system is not the same as listed above setup may be different Please contact to PLC manufacturer for detail as each PLC may be different 1 Register MASTER Spindle Fieldbus unit to network In...

Страница 26: ...module and IP address then click Change button for editing I O Size Edit Input and Output size NOTE These values must match with the controller s setup set at page 4 of this document I O Size Setup f...

Страница 27: ...Port 2 O Data 5 5 SEQ NO 30 Select O Data 9 5 Spindle 24 BYPASS O Data 1 6 Input Wait Port 3 O Data 5 6 SEQ NO 31 Select O Data 9 6 Spindle 25 BYPASS O Data 1 7 Input Wait Port 4 O Data 5 7 SEQ NO 32...

Страница 28: ...Ethernet I P Fieldbus Expansion Unit PAGE 28 AFC3000 Output signals are programmable as it was mentioned in page 4 of this document Open PLC Output Layout Setup AFC3000 software...

Страница 29: ...Ethernet I P Fieldbus Expansion Unit PAGE 29 In the AFC3000 software edit the PLC output signal as desired Enter the Tag Table Description as it was mapped in AFC3000 Userconsole Software...

Страница 30: ...data to the controller and exporting fastening result data to the PLC Transfer part ID Data to AFC3000 controller using MSG function AFC3000 Userconsole Software Configuration The AFC3000 controller...

Страница 31: ...Ethernet I P Fieldbus Expansion Unit PAGE 31 Select From Fieldbus at Data Input Select Download RS232C Input Output Format to AFC3000 Controller...

Страница 32: ...to use this function In this example AFC_PART_ID AND PART_ID_DATA are used The size of PART_ID_DATA should match with the Message Size Setup set up in the AFC3000 controller Refer to page 4 of this d...

Страница 33: ...ieldbus Expansion Unit PAGE 33 The configuration of AFC_PART_ID should be as shown below Service Type Set Attribute Single Service Code 10 Hex Class A2 Hex Instance 1 Attribute 5 Path Specify the AFC3...

Страница 34: ...n ASCII formatted data 20 Hex 7E Hex in order for the AFC3000 system to handle it correctly However this ID data is also used as a part of the torque curve file name when it is set to save automatical...

Страница 35: ...ect the DATA TYPE format BCD or ASCII Data from the Multi and Axis Spindle must be configured in each tab of the table below The Multi format contains the Header data such as Date Time Sequence Cycle...

Страница 36: ...ACH spindle connected in the system When the system has more than 1 spindle the data will be mapped as shown below Data from total fastening status Data from SPINDLE 1 nutrunner Data from SPINDLE 2 nu...

Страница 37: ...Fieldbus Expansion Unit PAGE 37 After the fastening result data has been selected download the configuration to the AFC3000 controller The setup for this configuration is part of FIELDBUS MESSAGE SETU...

Страница 38: ...his function In this example FASTENING_RESULT AND FASTENING_RESULT_DATA are used The size of FASTENING_RESULT_DATA should match with Message Size Setup set for AFC3000 controller Refer to page 4 of th...

Страница 39: ...bus Expansion Unit PAGE 39 The configuration of FASTENING_RESULT should be as shown below Service Type Get Attribute Single Service Code e Hex Class A2 Hex Instance 1 17 Attribute 5 Path Specify the A...

Страница 40: ...Ethernet I P Fieldbus Expansion Unit PAGE 40 Fastening result and tag memory...

Страница 41: ...ening result data but the explicit message function can only transfer 250 bytes at time by protocol limitation To retrieve the fastening data after 250th byte change the instance ID in the MSG functio...

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