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Maintenance

5.1 Inspection

The following inspection is essential for long-term safe use of the UPS.

WARNING

Electric shock

Do not remove the cover of the UPS.
Doing so may cause electric shock due to high-

voltage parts inside the UPS.

CAUTION

Electric shock

Damage

Turn off the power to the connected device and the

UPS at maintenance. Also, turn off the input breaker on

the rear, and disconnect the cables from the AC input

terminals (L1/R, N/S).
Only authorized maintenance personnel should

perform maintenance other than daily inspections, such

as replacing batteries and cooling fans.

When the input breaker on the rear panel of the UPS is

turned off, confirm that the [RUN] LED (green) blinks

slowly (1.6 second cycle).

The RUN LED will flash if:

a) The breaker of the distribution board is turned off

b) The AC input plug is unplugged from the input

power outlet without performing the operations

described in "4.2 Turning off the power".

The batteries may deteriorate and the battery

replacement cycle may be shortened.

Содержание GX100 Series

Страница 1: ...USER S MANUAL Uninterruptible Power Supply GX100 Series 5kVA 7 5kVA 10kVA Model M UPS050AD1S M UPS050AD2S M UPS075AD1S M UPS075AD2S M UPS100AD1S M UPS100AD2S INR HG5685...

Страница 2: ...tems etc that require a high degree of safety and can cause death or serious injury if the required safety is not maintained Do not use this product without carrying out measures to ensure the require...

Страница 3: ...portant Symbols The condition of the UPS LED Indications Lit Flashing Out Caution product is not used properly Improper use could cause mild injuries and damage the UPS and the connected device Import...

Страница 4: ...Caution Caution indicates that slight or moderate injury may occur the UPS or user s property may be damaged Warning indicates that death or serious injury may occur When connecting the UPS to the in...

Страница 5: ...eakage or smoking Replace the battery with a new one specified by Fuji Electric Using unspecified batteries or mixing old and new batteries may cause UPS failure or trouble When performing a rolling b...

Страница 6: ...arge the battery by operating the UPS for 12 hours or more every two months After charging the battery perform the battery check If the UPS is not used for a long period of time the battery may become...

Страница 7: ...UPS to the input power supply within the rated input voltage range of the connection device In bypass operation the input voltage of the UPS is output directly to the connection device Applying the vo...

Страница 8: ...Preparation before connection Connecting the output cable Connecting the input cable 3 3 Interface port 15 CN1 standard monitoring interface CN2 PC interface 4 Running 4 1 Turning on the UPS 17 Check...

Страница 9: ...ashing Type Warning Sound Type Operation mode list Pre Storage Operations 8 Appendix 8 1 Rated specification 53 8 2 Additional Description for UL Type 56 How to display Menu Indication screen Menu Ind...

Страница 10: ...for any damages in the appearance of the UPS Confirm that all accessories are contained UPS Model Accessories Quantity M UPS050AD1S 2S 5 kVA User s manual Fixture with 4 lock screws 1 copy 1 set M UP...

Страница 11: ...2 2 Overview 2 1 Name and Main Function of Each Part LCD display unit M UPS050AD1S M UPS050AD2S LCD display unit...

Страница 12: ...2 1 Name and Main Function of Each Part 3 M UPS075AD1S M UPS075AD2S M UPS100AD1S M UPS100AD2S LCD display unit LCD display unit...

Страница 13: ...y manually BYPASS To forcibly manually switch to bypass operation while the UPS is in normal operation Press switches RESET and BATT CHECK simultaneously for 3 seconds Press the switches again simulta...

Страница 14: ...attery 20 Input output terminal block Connect this terminal block to the input power supply L R Ungrounded pole N S Grounding side pole Connect to load equipment l1 U1 l3 V1 100V AC l1 U2 l2 V2 200V A...

Страница 15: ...ly stable power to the connected device The system switches to battery operation without interruption When the input power is restored when the voltage of the input power returns to within the rating...

Страница 16: ...ass operation can be switched to bypass operation during normal operation Press the RESET and BYPASS switches simultaneously for 3 seconds Press again for 3 seconds to return to normal operation In th...

Страница 17: ...quired to take appropriate measures Do not block the vent hole and cooling fan Do not use UPS where the air is not well ventilated The UPS is equipped with vents and cooling fans to cool the inside of...

Страница 18: ...red on the front and back of the UPS When performing maintenance on the UPS a space of approximately 1 m is required in front of and behind the UPS The recommended environment is as follows Item Recom...

Страница 19: ...thout battery 190 kg This UPS may only be used in a vertical position and not to be used in a tilted position After installation be sure to lock the casters to prevent displacement of the product The...

Страница 20: ...e allowable input surge voltage of the UPS is 5kVpeak 1 2 50 sec If a surge voltage of 5kV peak or more is applied the filter circuit in the input section may be damaged The input voltage to this prod...

Страница 21: ...ndition No multiple zero cross 1 Check the input power supply The input power supply which can connect with this UPS is as follows UPS model Breaker capacity Input capacity Input voltage Input frequen...

Страница 22: ...ire size Length 14 mm2 10 m or less Input 100 V 22 mm2 20 m or less 14 mm2 10 m or less 100 V 22 mm2 20 m or less M UPS050AD1S Output 200 V 14 mm2 20 m or less Input 200 V 14 mm2 20 m or less 14 mm2 1...

Страница 23: ...tem Protective grounding terminal PE G Ground protective grounded M6 screw M UPS050AD1S M UPS050AD2S M8 screw M UPS075AD1S M UPS075AD2S M UPS100AD1S M UPS100AD2S Grounding conductor Input Output Insul...

Страница 24: ...t is time for battery replacement 2 5 Opens on action 2 7 Closes on action Input power supply abnormal signal No voltage contact signal due to a voltage error in the power supply If the power failure...

Страница 25: ...6 7 Serial data input RX 9 7 Serial data output TX 7 RS 232C serial signal See Note 3 Signal ground SG Communication method Baud rate 2400 bps 8 bits 1 bit Data length Stop bit Parity non Character t...

Страница 26: ...of the UPS will flash slowly in the cycles of 1 6 sec Refer to Chapter 3 2 Connecting the cables 2 Turning on the UPS Press the ON OFF switch on the front of the UPS for 1 second The buzzer will sound...

Страница 27: ...rror was found in batteries during battery check for 5 seconds and BATTERY CAPACITY LED on the front face of the Product shows the extent of battery charge green again and return to the normal running...

Страница 28: ...z Press the ON OFF switch for one second CAUTION Damage Refer to 4 2 Turning off the UPS when a Performing planned power outage or b Turning off the input breaker on the back of the UPS See that the R...

Страница 29: ...bles from the AC input terminals L1 R N S Only authorized maintenance personnel should perform maintenance other than daily inspections such as replacing batteries and cooling fans When the input brea...

Страница 30: ...ilation and cooling fan with a vacuum cleaner Wipe the surface of the UPS with a soft dry cloth 2 Abnormality Contact the distributor or maintenance company where you purchased the UPS if you observe...

Страница 31: ...power outage Turn off the connection device and the UPS before performing the planned power outage 1 Turn off the power to the connected device 2 Press the RUN STOP switch on the front of the UPS for...

Страница 32: ...ond cycle 2 Press the RUN STOP switch on the front of the UPS for 1 second When the power is on a warning beep will sound 3 AC voltage is output from the AC outlet or the output terminal block and the...

Страница 33: ...sounds due to a battery malfunction When performing a battery check other than the automatic check IMPORTANT Do not perform the battery checks continuously When performing battery checks the internal...

Страница 34: ...the BATTERY CONDITION LED orange will flash 1 6 second cycle After 5 seconds the buzzer will sound again to complete the battery check Type M UPS ADS Status Stand by Input V Hz Output V Hz Press the B...

Страница 35: ...tion The LCD panel will display the following for 5 seconds then return to the screen before the automatic battery check If the battery is not fully charged A warning beep will sound and the BATTERY C...

Страница 36: ...creen before the automatic battery check Note Battery operation will not be performed in the event of a power failure 5 Return to step 2 and perform the battery check manually If the UPS enters the ba...

Страница 37: ...and a warning sounds When the backup time of the battery has been lowered to 3 minutes or less at the rated load Battery life is greatly affected by ambient temperature and connected device condition...

Страница 38: ...d the UPS Note The UPS performs a bypass operation when hot swapped In the bypass operation state battery operation cannot be performed even if a power failure or other abnormality occurs in the input...

Страница 39: ...pe to the battery terminals to prevent short circuits and dispose of them separately from dry cell batteries etc This unit uses small sealed lead acid batteries which are expensive and used scarce res...

Страница 40: ...exceed its rating The cooling fan has reached the end of its service life in the following cases At the second battery replacement Cooling fans should be replaced periodically with new one due to bea...

Страница 41: ...connected devices on Note Replace the cooling fan in a short period of time during live operation This product is in bypass operation when the cooling fan is replaced during live operation During bypa...

Страница 42: ...e naturally in the UPS if the UPS is left unattended for more than two months the battery may become over discharged rendering the UPS unusable Outdoor location Exposed to the elements places Extremel...

Страница 43: ...el for viewing various detailed information and for setting and operating 6 1 Overview of LCD LCD screen transitions Initial Display UPS Operating Status Warning Language Setting Menu Prohibit setting...

Страница 44: ...displayed during data communication between the LCD panel and the control circuit 3 FAULT Transformer Temp Output is off The output stops as a means of protection upon occurrence of temperature error...

Страница 45: ...rter When returning from bypass operation to normal operation 16 Battery Checking During the battery check 17 BatteryCheck NG When the battery check is abnormal Warning Indication 18 BatteryCheck GOOD...

Страница 46: ...Display or to view execute various settings Contents of display on LCD screen Screen name Remarks Menu Indication Menu Operating Condition Settings Prohibition set Product setting and operation UPS S...

Страница 47: ...nput voltage and frequency Output output voltage and frequency Battery Vol Product battery voltage Battery Life estimated remaining battery capacity in months Displays 99 if the estimated remaining ba...

Страница 48: ...ypass operation is in progress When the load rate falls below the rated load the screen transitions to the UPS Operating Conditions screen Example 2 When an input power supply interruption occurs INPU...

Страница 49: ...creen the following items can be set 3 Language Buzzer cutoff Automatic battery check 4 Prohibition Settings In the Prohibit Settings screen the following items can be set Battery lifetime calculation...

Страница 50: ...the SET button 4 The display switches to the Language Setting Indication screen You can select either English or Japanese 5 Use the directional buttons button or button to select the desired item To...

Страница 51: ...Turn Off Buzzer Buzzer Cut Setting screen appears Disabling buzzers Backup to disable during backup operation BattLow to disable when the battery voltage drops during backup operation Fault to disable...

Страница 52: ...pressing the button To cancel turning off the buzzer change the indication to N No by pressing the button After selecting Y Yes or N No press the SET button 1 The selected letters blink on the screen...

Страница 53: ...e SET button 2 The screen moves to the UPS setting display screen 3 Move the cursor to Auto Battery Check again with the directional buttons and press the SET button 4 The display switches to the Auto...

Страница 54: ...6 3 Screen Operations 45 The screen scrolls when cursor is shifted Press the SET button Press the SET button Press the SET button...

Страница 55: ...ible UPS Auto Reboot Sets whether or not to automatically execute the process of restarting the output of this product when the input power supply is restored if the backup operation continues until t...

Страница 56: ...6 3 Screen Operations 47 Completed Prohibition set BattLife Calculate UPS Auto Reboot Menu Operating Condition Settings Prohibition set N N Press the SET button Press the SET button...

Страница 57: ...the RESET switch on the front of the UPS for 1 second If the beep does not stop follow these steps refer to Chapter 4 2 Turning Off the UPS 1 Turn off the connected device 2 Press the ON OFF switch o...

Страница 58: ...n Mode List LED Flashing Type Symbol Flash pattern a Fash flashing 0 4 second period b Slow flashing 1 6 second period Warning Sound Type Symbol Warning sound i Beep beep beep beep ii Beep beep stops...

Страница 59: ...eset it No 3 status contact your distributor or maintenance company Input power failure continues and the machine is stopped because the battery has been discharged it will automatically return to nor...

Страница 60: ...the bypass switch is turned on Press the RESET CANCEL switch and BATT CHECK switch simultaneously for 3 seconds the UPS will not return to normal operation No 1 RUN green ALARM orange OVER LOAD orange...

Страница 61: ...n the manual mode Disconnect the critical connected device as the UPS can not assure sufficient backup time In case this condition persists please replace the battery RUN green ALARM orange OVER LOAD...

Страница 62: ...when the power is off Voltage 100 V 15 200 V 15 Frequency 50 Hz or 60 Hz 5 Number of phases Single phase 2 wire system with grounding terminal Capacity 5000 VA or less Grounding method Single line gr...

Страница 63: ...off Voltage 100 V 15 200 V 15 Frequency 50 Hz or 60 Hz 5 Number of phases Single phase 2 wire system with grounding terminal Capacity 7500 VA or less Grounding method Single line grounding Power fact...

Страница 64: ...V 15 200 V 15 Frequency 50 Hz or 60 Hz 5 Number of phases Single phase 2 wire system with grounding terminal Capacity 10000 VA or less Grounding method Single line grounding Power factor 0 97 or grea...

Страница 65: ...circuit breaker 2 pole type is shown in Table 1 Table 2 and Table 3 Field wiring must use UL and CSA rated closed loop terminal connectors that match the wire size and are fully insulated all the way...

Страница 66: ...ize INPUT GROUND 2 POLE BREAKER MODEL Vout V Iout A WIRE SIZE AWG Type of Closed loop Terminal TIGHTENING TORQUE N m V A M UPS050AD1S U 100 50 4 R22 6 70 M UPS050AD2S U 200 25 8 R8 6 4 1 240 AC 35 M U...

Страница 67: ...lectric shock DANGER Battery and cooling fan servicing should be performed by only authorized servicing personnel who were qualified technically The UPS has an internal energy source battery and the o...

Страница 68: ...d handles c Wear rubber gloves and boots d Do not place tools or metal parts on the battery e Disconnect the charging source before connecting or disconnecting the battery terminals f If the battery i...

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