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Faster GLOVEFAST ASEPTIC, Руководство по эксплуатации и техническому обслуживанию

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a D:GROUP Company 

 

0254EN 

– Rev. 06 – 09/2019 

Page 29 of 65  

8.D  REPLACEMENT OF MOTOR-FANS (by technical assistance personnel) 

ATTENTION:  before  replacing  the  motor-fans,  the  isolator  must  be  decontaminated  and  a 

sterilization certificate must be issued to the technicians before starting the operation 
(see  par.  7D).  For  the  safety  of  the  personnel  and  the  environment,  the  use  of  PVC 
gloves  is  recommended  as  well  as  the  collection  of  the  replaced  materials  in 
polyethylene bags. 

 

Replacement of main motor-fan. 

1.  Proceed as indicated in sub-section "Replacement of HEPA filters", from 1 to 3 points. 

2.  Remove the frame [19] in front of the fan and release the textile plenum 

 

 

3.  Disconnect electrical connectors from terminal board in the plastic box. 

4.  Unscrew fastening screws [10] of the main motor-fan [11] and the flow sensor group [15] unscrewing 

the relevant stirrup from the motor-fan 

19 

 

11 

 

15 

10 

 

Содержание GLOVEFAST ASEPTIC

Страница 1: ...0254EN Rev 06 09 2019 Commercial office Via Merendi 22 20010 Cornaredo MI Tel 39 02 93 991 92 Fax 39 02 93 991 608 E mail info faster dgroup it OPERATING AND MAINTENANCE MANUAL GloveFAST Aseptic...

Страница 2: ...FILTERS by technical assistance personnel 25 8 D REPLACEMENT OF MOTOR FANS by technical assistance personnel 29 8 E REPLACEMENT OF lighting system by technical assistance personnel 31 9 SPARE PARTS LI...

Страница 3: ...ever a high product protection is required The performances of the isolators are detailed in the TESTING CERTIFICATE Furthermore GLOVEFAST ASEPTIC isolators fulfil the harmonized standards EN 61010 1...

Страница 4: ...xpel air outside the building we recommend the installation of a grill in the room in order to provide an air supply equal at least to the quantity entering in the isolator Install the isolator in a w...

Страница 5: ...voltage free contact is available see electrical diagram to check when ventilation is ON The quantity of heat generated by the isolator if the air is not extracted outside the room is 240W This heat...

Страница 6: ...rface proceed as follows remove the protective paper from the work surface leant against the back of the isolator taking care not to scratch its surface open the safety front window by unscrewing the...

Страница 7: ...2300 x 870 Useful dimensions L x H x D mm 1192 x 740 x 580 1497 x 740 x 580 1802 x 740 x 580 Weight Kg 400 450 500 Noise level dB A 55 56 57 Lighting level Lux 1000 1000 1000 Main voltage V 230V AC 2...

Страница 8: ...ugh the H14 HEPA filter bank providing laminar flow conditions in the work chamber and protecting the products handled Part of the sterile air is pulled through the perforated work surface and re circ...

Страница 9: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 9 of 65...

Страница 10: ...SIGNALS On the ceiling of the isolator a PVC box contains 3 terminal clamps with the following dry contacts Ventilation status ON OFF It is possible to obtain a 12 Vdc output to connect a led light or...

Страница 11: ...the internal pressure reach the pre set values In addition an audible alarm will sound intermittently during this stand by period alerting the operator not to start working yet When the audible alarm...

Страница 12: ...programmed by the user The LCD will display for example RES TIME FILTER 1 XXXX YY h min When such time is over the message CHECK FILTER es 1 will appear on the line below The filters installed in the...

Страница 13: ...ON function can be enabled only when the isolator is ON 13 U V TIMER Not activated 14 U V Not activated 15 MUTE The red alarm LED lights up when an alarm condition occurs which is shown also by the me...

Страница 14: ...PERATOR MENU SET UP THE CLOCK OPERATOR MENU CHANGE PASSWORD OPERATOR MENU HISTORY VIEW ALARM CLOCK SET UP ENABLE YES NO SET ALARM CLOCK DATE TIME UV LIGHTING LENGTH DURATION hh mm UV PROGRAMMING DATE...

Страница 15: ...the display shows TIMER SET UP RESET YES press SET 10 to confirm press ESC 9 to exit the operator menu ALARM CLOCK use UP DOWN arrows 8 to scroll the operator menu select ALARM CLOCK SET UP and press...

Страница 16: ...row 8 to scroll the operator menu select U V LAMP RESIDUAL LIFETIME and press SET 10 the display will show U V LAMP RESIDUAL LIFETIME set XXXX where XXXX shows the number of the hours set for lifetime...

Страница 17: ...rator menu select SET UP THE CLOCK and press SET 10 the display will show SET UP THE CLOCK set XXXX Use the UP DOWN arrow 8 to change the hours minutes days month year weekday Then press the SET 10 to...

Страница 18: ...row 8 to scroll the operator menu select REMOTE CONTROL and press SET 10 the display will show REMOTE CONTROL REMOTE ENABLE press again SET 10 and the display shows the following message REMOTE ENABLE...

Страница 19: ...anctions in accordance with the regulations in their own country INFORMATION FOR USERS OUTSIDE THE EUROPEAN UNION This symbol is valid only in the European Union If you want to dispose this product co...

Страница 20: ...er painted Gasket polyurethane Keyboard PE graphite circuits in materials compatible with Rohs regulations Front window Laminated safety glass Wirings Wires according to Rohs regulations flame proof c...

Страница 21: ...if a heat source is used under the isolator DO NOT use cosmetic powders nail polish hairspray or cosmetics in general during work DO NOT eat drink or smoke in the work zone AVOID substances that relea...

Страница 22: ...sage STAND BY is displayed for about 40 seconds and the hour counter starts operating 4 after 40 seconds of stand by the isolator is ready for work STAND BY disappears from the screen and the LAF velo...

Страница 23: ...e pass box 5 Close the external door 6 After a prestabilished time cleaning cycle it is possible press the footswitch to open the internal door 7 When the internal door is open the external door is lo...

Страница 24: ...necessary Transfer Chambers should be swabbed in the same manner Note The trays may be removed by sliding them completely out of the grooves EVERY WEEK The outer surfaces of the unit should be cleane...

Страница 25: ...replacing HEPA filters the isolator must be decontaminated see Para 7C and a sterilization certificate must be issued to the technicians before starting the service operation For the safety of the per...

Страница 26: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 26 of 65 1 2...

Страница 27: ...e the HEPA filter 6 Rear view 13 Remove the HEPA filter wearing PPD and put it in a hermetically sealed polythene bag 14 Place the additional gasket if it is not already present on the filter shoulder...

Страница 28: ...h the special fastening screws 21 Re close the control board 1 with care and lock it with the closures 2 22 Proceed with the necessary control calibration procedures of the laminar air flow isolator A...

Страница 29: ...d the environment the use of PVC gloves is recommended as well as the collection of the replaced materials in polyethylene bags Replacement of main motor fan 1 Proceed as indicated in sub section Repl...

Страница 30: ...side stirrup 12 6 Position the new motor fan after having mounted again the flow sensor group 15 and the relevant stirrup 7 Fasten the motor fan with the relevant screws and reconnect electrical conne...

Страница 31: ...textile plenum 3 Remove the screws 17 of the exhaust fan 13 and the electrical connection Place the new exhaust fan and set the wiring 4 Replace the textile plenum 8 E REPLACEMENT OF lighting system...

Страница 32: ...30 LAF HEPA filter 1525x610x69 mm F1 1 V50000102120 LAF HEPA filter 1830x610x69 mm F1 1 V50000100230 Exhaust HEPA filter 457x610x115mm F2 1 1 1 V50000102120 Pass box Top HEPA filter 305x457x115 mm F4...

Страница 33: ...6 8 V40000003890 Magnetic doors lock 8 8 8 V50000604000 pair of neoprene gloves th 4 10 1 2 2 V50000604100 Gloves cuff ring L 110 2 3 4 V50000604300 Textile sleeve 100 300 mm L 550mm 2 4 V50000604810...

Страница 34: ...lled in the exhaust duct Max LAF Alarm Airflow speed in the work chamber over maximum threshold value Front glass open The front window is not closed correctly Sensors failures Failure to one of the s...

Страница 35: ...aust duct or the isolator in not tight the exhaust motor power goes up to maximum in order to reach the internal pressure set point n a n a 100 when the motor power increase up to 100 1 sec 8 F lifeti...

Страница 36: ...the gloves integrity Check F6 fuse on the power card Check that the exhaust duct is not clogged Check the exhaust motor fan Alarm Minimum LAF alarm HEPA filters are clogged Replace HEPA filters The ma...

Страница 37: ...ling centrifugal type Designed to keep the internal pressure constant and to create a protective barrier on the glove opening in case of glove brake Speed regulation Automatic regulation to keep const...

Страница 38: ...is to be moved from one laboratory to another within the same building By a forklift put the isolator on a pallet to ensure good stability and to protect the basin under the isolator and the front wi...

Страница 39: ...VEFAST ASEPTIC 2 5 4 3000 1000 1750 120 GLOVEFAST ASEPTIC 2 6 4 3300 1000 1750 120 Steel straps and clips During transport take care to maintain the package in a vertical position i e the pallet at th...

Страница 40: ...tain improper uses described in the instruction manual of which the most important are listed again below installation in a place which does not conform to the manufacturer s recommendations wrong pow...

Страница 41: ...2 readings lasts at least 1 minute The velocity is measured with a hot wire thermo anemometer with the following features Measure Range 0 2 m s Precision of the device including the probe 0 05 m s 5 W...

Страница 42: ...en Test report 15 D MEASUREMENT OF LIGHTING Take the measure with a luxmeter placed inside the work chamber in the middle of the work surface Consider at least 4 readings points where the two side poi...

Страница 43: ...at the red light of the relevant alarm and the visual and sound buzzer signals start Furthermore check that when the clogged duct is cleared the alarm stops ALARM FOR OPENING OF THE FRONT WINDOW OF TH...

Страница 44: ...operator s exposure to aerosol TEST PROCEDURE The photometer must be used at a threshold sensitivity specific to the test aerosol of 0 0001 g l and capable of measuring aerosol concentrations up to ab...

Страница 45: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 45 of 65 15 H HEPA FILTERS TESTING METHOD In green the filter that can be scanned In blue the filters that must be tested by integral measuring...

Страница 46: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 46 of 65...

Страница 47: ...ening the main motor blower 11 Main motor blower 12 Main motor blower brackets 13 Exhaust motor blower 14 Work surface 15 LAF anemometric fan 16 Lamps 17 Screws fastening the exhaust motor blower 18 S...

Страница 48: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 48 of 65 15 J DIAGRAM FOR MAINTENANCE OPERATIONS...

Страница 49: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 49 of 65 16 FRONTAL DIAGRAM...

Страница 50: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 50 of 65 16 A SIDE DIAGRAM...

Страница 51: ...and and in case adjust the height of the feet 3 Check the tightening of all the screws and the firmness of the stand Lift the isolator with suitable equipment for example a forklift complying with the...

Страница 52: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 52 of 65 The two eyebolts positioned on top of the isolator can be used to lift the isolator...

Страница 53: ...Page 53 of 65 17 SENSORS LIST PCB PLUG SOFTWARE NAME OF THE SENSOR DESCRIPTION J9 S0 LAF J10 S1 not used J11 S2 not used J12 S3 not used J13 S4 Window closed J14 S5 not used J15 S6 not used J16 S7 no...

Страница 54: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 54 of 65 18 WIRING DIAGRAM...

Страница 55: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 55 of 65...

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Страница 57: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 57 of 65...

Страница 58: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 58 of 65...

Страница 59: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 59 of 65...

Страница 60: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 60 of 65...

Страница 61: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 61 of 65...

Страница 62: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 62 of 65...

Страница 63: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 63 of 65...

Страница 64: ...a D GROUP Company 0254EN Rev 06 09 2019 Page 64 of 65...

Страница 65: ...pment designed for use within certain voltage limits and with the following standards ISO 14644 1 Clean rooms and associated controlled environments Part 1 Classification of air cleanliness ISO 14644...

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