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Operation

F-40 Laminator Operator Manual

3-10

© GBC Pro-Tech 1998 February

352&(66 &21752/ &+$57

One-Pass Mounting and Laminating

352&(66 &21752/ ',$*5$0

Notes

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MATERIALS

Upper Media

3 mil gloss

Image Media

Bond Paper

Lower Media

N/A

Mounting Substrate

Falcon Board

LAMINATOR SETTINGS

Top Heater Status

ON @ 240 ºF (115 ºC)

Drive Mode

Manual (Footswitch)

Bottom Heater Status

OFF

Pull Roll Position

UP

Speed

1-2 ft/min

Output Cooling

OFF

Drive Direction

FWD

Main Roll Setting

DOWN - 1/4 turn

Printed

Image

FALCON

Board

Leader
Board

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Содержание F-40

Страница 1: ...an ual and all safe ty labe ls befo re ope ratin g this mac hine 2 Only a train ed pers on is to be perm itted to ope rate this mac hine Trai ning sho uld inclu de inst ruct ion in ope ratio n und er...

Страница 2: ...ublication and to the products described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information o...

Страница 3: ...re 3 3 Loading the Film 3 3 Positioning the Film 3 3 Heating 3 4 Cooling 3 4 Paper Tips 3 4 Process Control Charts 3 5 Mounting and Laminating One Pass 3 5 Setup and Procedure 3 5 Mounting Only 3 6 Se...

Страница 4: ...DLQWHQDQFH DQG 7URXEOHVKRRWLQJ Cleaning 4 1 Adjusting the Nip 4 5 Chain Tensioning 4 5 Lubrication 4 6 Contacting Technical Support 4 7 Output Troubleshooting Guide 4 8 6HFWLRQ DUUDQW Limited Warranty...

Страница 5: ...feature of the laminator is the photoelec tric eye system that stops the machine when objects move into the nip area Once the blocking object is removed and the light beam reestablished the rolls res...

Страница 6: ...h The photoelectric eye system is overridden and your fingers can get caught in the nip You can be crushed or burned NOT AUS EM E R G E N C Y S T O P AR R E T D U R G E N CE NOT AUS EM E R G E N C Y S...

Страница 7: ...roll The operating environment must be free of dust flammable liquids and vapors You can be injured by inhaling chemical vapors Vapor build up or stored flammable liquids can cause a fire Excessive d...

Страница 8: ...cause a fire The three prong plug fits only into a grounding type power outlet If you are unable to insert the plug into the existing outlet contact a qualified electrician to replace the obsolete ou...

Страница 9: ...ONS INC DOYLESTOWN PA LVM 240C 1994 HCS Inc 800 748 0241 Reorder No 1033 PT Crush and burn hazard Stay clear of moving rollers Stop machine and raise roll before cleaning WARNING ACHTUNG MISE EN GARDE...

Страница 10: ...Safety F 40 Laminator Operator Manual 1 6 GBC Pro Tech 1998 February Blank page...

Страница 11: ...vironment to operate properly It must not be located where there is air blowing directly on the machine WARNING CAUTION Is there an appropriate power outlet available or has a certified electrician be...

Страница 12: ...lation F 40 Laminator Operator Manual 2 2 GBC Pro Tech 1998 February Figure 2 1 Laminator Space Requirements 4 6 1 1m 2 2 7m 10 3m 10 3m 3 1m 73 1 8m Floor Trimmer 3 x 6 1m x 2m Table Recommended clea...

Страница 13: ...head screwdriver 7 8 open end wrench or adjustable wrench If the laminator is in a cardboard box 1 Remove the securing screws around the bottom of the box using the Phillips head screwdriver as shown...

Страница 14: ...they are pre treated with a VCI protective film to provide total cor rosion protection This protective film is wrapped around the machine and completely sealed In addition moisture absorbing silicone...

Страница 15: ...6001 PT Caref ully read Oper ator s Manu al befor e hand ling this mach ine Obse rve instru ction s and safety rules when opera ting WA RN ING AC HT UN G MISE EN GAR DE NOT AUS E M E R G E N CY ST OP...

Страница 16: ...n check each of the following items Tools required 1 8 hex wrench Adjustable wrench Setup Procedure 1 Inspect the laminator for any obvious shipping damage 2 Remove the drive and control side cabinet...

Страница 17: ...re 2 6 Power Cord Connection ALWAYS CHECK THE INFRARED SENSORS PRIOR TO OPERATION The sensors must be clean and have free view of the roll to maintain proper roll operating temperatures The rolls can...

Страница 18: ...s functioning The rolls should stop Move the object away from the nip The laminator should resume operation WARNING Is the motor functioning Test the motor at various speeds ranging from 0 18 At 0 the...

Страница 19: ...abinet that is bolted closed to isolate the electrical and drive system components for the safety of the operator Only a quali fied service technician should open these cabinets The laminator is equip...

Страница 20: ...TROLLER Provides a readout of the temperature of the upper roll and the set point for the desired temperature 7 LOWER ROLL HEATER CONTROLLER Provides a readout of the temperature of the lower roll and...

Страница 21: ...here are two important points to remember when loading film 1 The adhesive side of the film must be oriented away on the outside from the laminating roll Otherwise it will immediately bond to the roll...

Страница 22: ...e is ready to use RROLQJ The following procedure is the fastest way to cool the machine Natural cooling can also be used 1 Set the heater switches to OFF 2 Leave the cooling system ON 3 Lower the uppe...

Страница 23: ...side down in between the rolls Lower them until they contact with the board Turn the crank another 1 4 of a turn Set the machine to reverse and remove the board by acti vating the motor Do not adjust...

Страница 24: ...irst encapsulated and then mounted 6HWXS DQG 3URFHGXUH 3DVV 1 Adjust the machine settings as shown in process chart 3 4a and remove the infeed table 2 Web up the overlaminate by bringing it around the...

Страница 25: ...ng it over the upper main roll Drape the film only about halfway down the upper main roll 3 Pull the mount adhesive straight up from the lower unwind position being careful not to stick the film to th...

Страница 26: ...ard into the nip and lower the upper main roll Press the footswitch Once the leader board is through the nip release the foot switch Lower the roll 1 2 a turn past the initial contact of the upper lam...

Страница 27: ..._________________ __________________________________________________________________________________________ __________________________________________________________________________________________...

Страница 28: ..._____________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media 3 mil gloss Image Media Bond Paper Lower Media N...

Страница 29: ...________________________________________ __________________________________________________________________________________________ MATERIALS Upper Media N A Image Media Bond Paper Lower Media N A Mou...

Страница 30: ...____________________________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media Pro Gloss Image Media Bond Paper...

Страница 31: ...___________________________________________________________ __________________________________________________________________________________________ MATERIALS Upper Media N A Image Media N A Lower M...

Страница 32: ...__________________________________________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media 3 mil Gloss Image M...

Страница 33: ..._______________________________ __________________________________________________________________________________________ MATERIALS Upper Media N A Image Media N A Lower Media N A Mounting Substrate...

Страница 34: ...___________________________________________ ___________________________________________________________________________________________ MATERIALS Upper Media 3 mil Gloss Image Media Bond Paper Lower M...

Страница 35: ...oths Protective rubber gloves To clean the infrared sensors CAUTION Using a clean damp cloth gently wipe both infrared sensors See Figure 4 1 for sensor location Daily Clean the infrared sensors Clean...

Страница 36: ...g WARNING ACHTU NG MI SE EN GA RD E 1994 HCS Inc 800 748 0241 Reorde r No 1033 PT Cr us h an d bu rn ha za rd Stay cle ar of mo vin g rol ler s Stop ma ch ine an d rai se rol l be for e cle an ing WAR...

Страница 37: ...using a rubber cement eraser remove any heat activated adhesive from the rolls CAUTION CAUTION Exercise extreme caution while cleaning the laminator You can be caught in the turning rolls and crushed...

Страница 38: ...laminator to cool To clean the cabinet and covers 1 Unplug the laminator to clean the exterior 2 Using a damp cotton terry cloth water only clean the exterior of the laminator WARNING Use the minimum...

Страница 39: ...n open end wrench clockwise to lower the roll end and counter clockwise to raise the roll end Adjust the ends of the upper main roll until there is an even gap between the rolls as shown in Figure 4 3...

Страница 40: ...1 8 hex wrench by removing the six screws holding each cover in place 2 Using the grease gun lubricate each grease fitting shown in Figure 4 5 with one squirt of high tem perature grease Figure 4 5 Gr...

Страница 41: ...parts and technical service in North America please call 1 800 790 7787 Please provide serial number when calling for service In Europe please call 44 0 1844 202 440 or fax 44 0 1844 202 441 For film...

Страница 42: ...nsion Check operational settings for materials being used Problem Waves on only one side of the output Hints Check nip settings Check for even paper tension Other Common Problems Problem Blistering in...

Страница 43: ...warranty specifically does not cover damage to the laminating rollers caused by knives razor blades other sharp objects failure caused by adhesives or improper use of the machine Warranty repair or re...

Страница 44: ...Warranty F 40 Laminator Operator Manual 5 2 GBC Pro Tech 1998 February Blank page...

Страница 45: ...ls 0 39 99 6 cm wide on a 3 7 6 cm ID core 10 25 4 cm maximum diameter Laminating Speeds 0 to 18 fmp o to 5 5 mpm with variable speed reversible action start and stop controlled either through the ins...

Страница 46: ...Specifications F 40 Laminator Operator Manual 6 2 GBC Pro Tech 1998 February Blank page...

Страница 47: ...Infrared sensors 2 6 2 7 4 1 Installation requirements 2 1 6 1 Isopropyl alcohol 4 1 Laminating material 6 1 Laminating opening 6 1 Laminating rolls 6 1 Laminating speeds 6 1 Lubrication 4 6 0 Main ro...

Страница 48: ...pening 6 1 Laminating rolls 6 1 Laminating speeds 6 1 Weight 6 1 7 Technical support Call 1 800 236 8843 4 7 Two pass mount and laminate 3 6 3 7 8 Unpacking 2 3 Cardboard box 2 3 Crate 2 5 Upper main...

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