background image

21

Maintenance

english

Maintenance and 
servicing instructions

WARNING: To reduce the risk of 

injury, turn unit off and disconnect it 

from power source before installing 

and removing accessories, before 

adjusting or when making repairs. 

An 

accidental start-up can cause injury.

WARNING

: To reduce the risk of injury, 

DO NOT TIE, TAPE, OR OTHERWISE 

LOCK THE ON/OFF SWITCH ON while 

“running in”. HOLD BY HAND ONLY.

Cleaning

WARNING: 

Periodically blowing dust 

and chips out of the motor housing using 

clean, dry compressed air is a suggested 

maintenance procedure. To reduce the 

risk of serious personal injury, ALWAYS 

wear ANSI Z87.1 safety glasses while 

using compressed air.

WARNING: 

When cleaning, use only 

mild soap and a damp cloth on plastic 

parts. Many household cleaners contain 

chemicals which could seriously damage 

plastic. Also, do not use gasoline, 

turpentine, lacquer or paint thinner, dry 

cleaning 

fl

 uids or similar products which 

may seriously damage plastic parts. Never 

let any liquid get inside the tool; never 

immerse any part of the tool into a liquid.

Gripper unit

Clean the gripper unit regularly with compressed 

air. Lubricate the gripper’s wheel axles 

(Fig. P/1) 

and its joints 

(Fig. P/2)

. Also clean and lubricate 

the gripper’s trapezoidal screw 

(Fig. P/3) 

and 

the two worm screws on it 

(Fig. P/4)

.

Blade guard

When you have sawn plastic pipes and 

then intend to start sawing metal pipes 

always clean the inside of the blade 

guards. Hot particles derived from sawing 

metal will burn plastic particles, which 

may release toxic smoke. Make it a rule 

to clean the blade guard regularly, and 

pay special attention to keep the moving 

blade guard movement from becoming 

hampered. Lubricate the axis of the 

moving blade guard regularly.

Motor

Keep the motors cooling vents clean.

Power cable

WARNING: 

Check the condition of 

the power cable of the battery charger 

regularly. A faulty power cable should 

always be replaced at an approved 

service agency. Correct use and regular 

servicing and cleaning will ensure the 

continued operation of the pipe saw.

Accessories

WARNING

: Since accessories, other 

than those offered by Exact Tools, have 

not been tested with this product, use of 

such accessories with this tool could be 

hazardous. To reduce the risk of injury, only 

Exact Tools, recommended accessories 

should be used with this product.

Recommended accessories for use with your 

tool are available at extra cost from your local 

dealer or authorized service center. If you need 

assistance in locating any accessory, please visit 

our website www.exacttools.com.

Blades

WARNING

: VISUALLY EXAMINE 

CARBIDE BLADES BEFORE USE. 

REPLACE IF DAMAGED

WARNING

: To minimize the risk of eye 

injury, always wear ANSI Z87.1 approved 

eye protection. Carbide is a hard but brittle 

material. Foreign objects in the work piece 

such as wire or nails can cause tips to 

crack or break. Only operate saw when 

proper saw blade guard is in place. Mount 

blade securely in proper rotation before 

using, and always use a clean, sharp blade.

A dull blade will cause inef

fi

 cient cutting, 

overload on the saw motor.
Change blades when it is no longer easy to push 

the saw through the cut, when the motor is straining, 

or when excessive heat is built up in the blade. It 

is a good practice to keep extra blades on hand so 

that sharp blades are available for immediate use. 

Dull blades can be sharpened in most areas; see 

SAWS-SHARPENING in the yellow pages.
Your PipeCut pipe saw is designed for use 

with 5,51” (140 mm) diameter blades that have 

a 2.44” (62 mm) diameter bore. Blades must be 

rated for 4200 RPM operation (or higher). DO 

NOT use any abrasive wheels.

See blade selection on page 2

Repairs

To assure product SAFETY and RELIABILITY, 

repairs, maintenance and adjustments should 

be performed by an authorized service center 

or other quali

fi

 ed service personnel. Always use 

identical replacement parts.

Содержание PipeCut 170

Страница 1: ...perating Instructions 5 22 patents US 7 257 895 JP 4010941 EP 1301311 FI 108927 KR 10 0634113 Exact Tools Oy Särkiniementie 5 B 64 FI 00210 Helsinki Finland Tel 358 9 4366750 Fax 358 9 43667550 exact exacttools com www exacttools com ...

Страница 2: ...Use only Exact PipeCut Blade type Cermet 140 Thin with Exact PipeCut 170 Battery saw Exact PipeCut 170 Battery System Battery charger and its parts 1 Green LED indicator 2 Red LED indicator 3 Charger 4 Air cooling vents 5 Battery compartment 6 Battery pack 7 Power cord with EU socket ...

Страница 3: ...3 ...

Страница 4: ...N61000 3 2 EN61000 3 3 according to the provisions of the directives 2004 108 EC 2006 42 EC For more information please contact Exact Tools at the following address The technical fi le is available at the address underneath The person authorized to compile the technical file Mika Priha R D manager mika priha exacttools com Helsinki 05 01 2015 Seppo Makkonen Managing director Exact Tools Oy Särkini...

Страница 5: ...and changing the saw blade 21 Service and maintenance instructions 22 Environment Disposal 22 Guarantee Guarantee conditions 22 Tips for users Exploded view separate attachment Definitions Safety guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention to these symbols DANGER Indicates an imminently hazardous situation which if n...

Страница 6: ...to EN60745 Wear hearing protection Vibration total values triax vector sum determined according to EN60745 Vibration emission value ah 2 5 m s2 UncertaintyK 1 5 m s2 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of ex...

Страница 7: ... bigger compartment there should be the following items 2 Exact PipeCut 170 Battery pipe saw 3 Cutting supports 4 4 Operating instructions 5 Hex socket key 5 mm and 2 mm fitted to the machine 6 TCT thin blade 140 62 fitted on the machine 7 DVD video disc with instructions In the smaller compartment there should be the following items 8 Battery x 2 9 Charger with EU plug ...

Страница 8: ... balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and prop...

Страница 9: ...uses and operator prevention of kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the work piece toward the operator When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator If the blade becomes twisted or misaligned i...

Страница 10: ...structions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Intended Use PipeCut 170 Battery The PipeCut 170 Battery pipe saw is intended for use as a pipe fitter s tool at the installation site The PipeCut 170 Battery pipe saw can only be used to cut round pipes with a diameter of 15 170 mm 0 6 6 models and a maximum wall thickness of 6 mm 0 ...

Страница 11: ...40 V 50 60 Hz Voltage output DC 16 6 20 7 V Current 4 0 A Power 80 100 W Protection class II Description of the symbols V Volts A Amperes Hz Herz AC Alternating Current DC Direct Current Class II Constuction Guidelines for using extension cords WARNING If you are using an extension cord outdoors be sure it is acceptable for outdoor use Be sure your extension cord is properly wired and in good elec...

Страница 12: ...d immediately with identical replacement parts 6 Do not use an extension cord unless it is absolutely necessary Using the wrong damaged or improperly wired extension cord could result in the risk of fire and electrical shock If an extension cord must be used plug the charger into a properly wired 16 gauges or larger extension cord with pins that are the same number size and shapes as the pins on t...

Страница 13: ...vision or instruction concerning use of the appliance by a person responsible for their safety 18 Children should be supervised to ensure that they do not play with the appliance 19 If the supply cord is damaged it must be replaced by the manufacturer or its service agent or similar qualified person in order to avoid a hazard Charger Safety english Battery Care WARNING When batteries are not in to...

Страница 14: ... the battery pack and the charger in turn unless you would like to charge another battery pack or to leave the battery pack on Trickle Charge mode until you are ready to use it Charger Operation english Exact Li ion 18V Battery Charger DC18EU 02 Operating instructions Charger LED light indicator Intelligent Battery Charger with Air Forced Cooling System Stand by Charging Ready Charged Temperature ...

Страница 15: ...ontacts inside the charger can be shorted by foreign material Foreign materials of a conductive nature such as but not limited to steel wool aluminium foil or any build up of metallic particles should be kept away from charger cavities Always unplug the charger from the power source when there is no battery pack in the battery compartment Unplug charger before attempting to clean 5 Do not freeze o...

Страница 16: ... must not be disposed of with normal household waste When your Exact charger is worn out do not dispose of it with normal household waste This product must be recycled separately Separate recycling of used products and packaging facilitate recycling and recovery of materials Reusing of recycled materials helps prevent pollution of environment According to local regulations it is possible to delive...

Страница 17: ...up If the battery has been used the number of led lights indicates the charging level of the battery To take the battery off from the saw push the battery release buttons A 3 simultaneously on both sides of the battery and pull the battery along the rails off from the saw Fig B Fig C Cutting mark Cutting point 20 mm Precise setting of the cutting point When you mark the cutting point on the pipe t...

Страница 18: ...ntil the blade reaches full speed Pierce the pipe wall by pressing pipe saw operating handle downwards slowly and evenly until the blade has cut through the pipe wall at this stage the pipe must not rotate and the motor unit is locked in the sawing position Fig H 1 Look at the UNLOCK button during the piercing operation When UNLOCK button is locked i e the yellow mark disappears Fig G pipe saw is ...

Страница 19: ...re has raised over certain limit the heat indicator light Fig A 16 starts to blink You should stop sawing immediately and wait until the temperature of the motor cools down and blinking of heat indicator light does not occur anymore If you keep on sawing the the heat indicator starts to light up constantly and the heat protection cuts power automatically The indicator light in question turns on fo...

Страница 20: ...g and removing accessories before adjusting or when making repairs An accidental start up can cause injury Remove the battery from the saw Fig O 1 Check that the motor unit is locked in the upper position Remove the blade guard cover Fig O 2 by opening the hex screw Fig O 3 Press the spindle lock button Fig A 14 and simultaneously rotate the blade by hand until the spindle lock button drops a furt...

Страница 21: ... cable of the battery charger regularly A faulty power cable should always be replaced at an approved service agency Correct use and regular servicing and cleaning will ensure the continued operation of the pipe saw Accessories WARNING Since accessories other than those offered by Exact Tools have not been tested with this product use of such accessories with this tool could be hazardous To reduce...

Страница 22: ...e following items or services are excluded from Warranty claims Saw Blades Overload Protection Fuse Carbon Brushes Gripping Unit Wheels Blade Flange Attachment Flange Pulling Flange Washer Normal Wear and Tear Errors Due to Misuse or Accident Water Fire and Physical Damage Battery charger and batteries Adjustment of Adjustment Wheel Tips for using Exact PipeCut saws Diamond blade should only be us...

Отзывы: