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Contents
099-005211-EW501
23.08.2010
3
1
Contents
1
Contents.................................................................................................................................................. 3
2
Safety instructions................................................................................................................................. 5
2.1
Notes on the use of these operating instructions .......................................................................... 5
2.2
Explanation of icons....................................................................................................................... 6
2.3
General .......................................................................................................................................... 7
2.4
Transport and installation ............................................................................................................ 10
2.5
Ambient conditions....................................................................................................................... 11
2.5.1
In operation................................................................................................................... 11
2.5.2
Transport and storage .................................................................................................. 11
3
Intended use ......................................................................................................................................... 12
3.1
Applications.................................................................................................................................. 12
3.1.1
forceArc ........................................................................................................................ 12
3.1.2
rootArc .......................................................................................................................... 12
3.1.3
MIG/MAG standard welding ......................................................................................... 12
3.1.4
MIG/MAG cored wire welding....................................................................................... 12
3.1.5
TIG (Liftarc) welding ..................................................................................................... 12
3.2
Use and operation solely with the following machines ................................................................ 12
3.3
Documents which also apply ....................................................................................................... 13
3.3.1
Warranty ....................................................................................................................... 13
3.3.2
Declaration of Conformity ............................................................................................. 13
3.3.3
Welding in environments with increased electrical hazards......................................... 13
3.3.4
Service documents (spare parts and circuit diagrams) ................................................ 13
4
Machine description – quick overview .............................................................................................. 14
4.1
Taurus Synergic drive 200C ........................................................................................................ 14
4.1.1
Front view ..................................................................................................................... 14
4.1.2
Rear view...................................................................................................................... 15
4.1.3
Inside view.................................................................................................................... 16
4.2
Taurus Synergic drive 300C ........................................................................................................ 17
4.2.1
Front view ..................................................................................................................... 17
4.2.2
Rear view...................................................................................................................... 18
4.2.3
Operating elements in the machine.............................................................................. 19
4.3
Machine control – Operating elements ........................................................................................ 20
5
Design and function............................................................................................................................. 21
5.1
General ........................................................................................................................................ 21
5.2
Welding torch cooling system ...................................................................................................... 23
5.2.1
General......................................................................................................................... 23
5.2.2
List of coolants.............................................................................................................. 23
5.3
Intermediate hose package connection ....................................................................................... 24
5.3.1
Intermediate tube package strain relief ........................................................................ 24
5.3.2
Taurus Synergic drive 200C......................................................................................... 25
5.3.3
Taurus Synergic drive 300C......................................................................................... 26
5.4
MIG/MAG welding........................................................................................................................ 27
5.4.1
Welding torch connection ............................................................................................. 27
5.4.1.1
Taurus Synergic drive 200C ......................................................................... 28
5.4.1.2
Taurus Synergic drive 300C ......................................................................... 29
5.4.2
Fixing the wire spool retainer (pre-tension adjustment) ............................................... 30
5.4.3
Spool brake setting....................................................................................................... 31
5.4.4
Inserting the wire spool ................................................................................................ 31
5.4.5
Changing the wire feed rollers...................................................................................... 32
5.4.6
Inching the wire electrode ............................................................................................ 33
5.4.6.1
Taurus Synergic drive 200C ......................................................................... 33
5.4.6.2
Taurus Synergic drive 300C ......................................................................... 34
5.4.7
Standard MIG/MAG torch............................................................................................. 36
5.4.8
MIG/MAG special-torches ............................................................................................ 36
5.4.9
Remote control ............................................................................................................. 36
5.4.10
Welding task selection.................................................................................................. 37