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23

8.0 M alfun ction s

8.2.3  Check of visual condition

To be performed by qualified personnel.
1.  Separate the device from the energy supply.
2.  Check the following structural components for visual ex-

ternal damage: 

•  Check housings for cracks and gaps (1)
•  Check profile for cracks, gaps and broken pieces (2)
•  Check push tube for scratches and indentations (3)

Fig. 16

Notify processor or actuator manufacturer in case of dam-

age. If there is no damage and the processor/manufacturer 

has not communicated any concerns, reconnect the device 

to the power supply.

8.3  Measures after 
maintenance completed

Upon completion of the maintenance work, the following 

steps have to be performed prior to restarting the device:
1.  Check all screw connections for a tight fit.
2.  Ensure that all used tools, materials and other equipment 

have been removed from the work area.

3.  Clean work area and remove potential spills such as liq-

uids and processing material.

4.  Ensure that all safety measures of the system work with-

out a problem.

5.  Check functions.
6.  Document completion of the inspections in the service log.

8.2  Maintenance work

8.2.1  Cleaning

To be performed by operator.

NOTICE

Damage due to incorrect cleaning

Therefore:
•  Do not use any aggressive cleaning agents. Water used for clean-

ing, including chemical additives, must be pH-neutral.

•  Liquids must not touch the actuator during retraction or extension.
•  Only use the auxiliary materials.
•  No steam jets or pressure washers may be used for cleaning.
•  Other cleaning agents or cleaning devices may only be utilized 

with the manufacturer’s approval.

Clean line actuator:

1.  Clean dirty parts with a damp cloth.

8.2.2  Check sealing function

To be performed by qualified personnel.
Device must be stopped and secured.
1.  Check seal for damage
2.  Check filter and plug for damage
3.  Check gaskets for damage

Check for potential leakage in the actuator. If there is no 

damage, you can restart the application.

Fig. 15

 

NOTICE

Material damage due to damaged or incorrect sealing rings

Damaged or incorrect sealing rings cannot guarantee protection 

pursuant to IP54S.

Therefore:
•  Ask the manufacturer to replace the damaged sealing rings im-

mediately.

2

1

3

3

2

1

1

1

3

Содержание CASM-32

Страница 1: ...CATEGORY MAX 2 LINES INSTALLATION OPERATION AND MAINTENANCE MANUAL CASM 32 40 63 Linear Actuator...

Страница 2: ......

Страница 3: ...l operation 12 6 1 Installation location 13 6 2 Inspections prior to initial operation 13 6 3 Installation 13 7 0 Operation 14 7 1 Safety 14 7 2 Action before use 15 7 3 Installation instruction CASM...

Страница 4: ...y from the actual design of the device 1 2 Explanation of symbols and signal words Safety precautions Safety precautions are identified by symbols and signal words as shown to the right The signal wor...

Страница 5: ...as well as the external use and or disclosure of the contents without the written consent of the manufacturer is not permitted Ewellix reserves the right to seek compensation for viola tions of these...

Страница 6: ...anufacturer The processor installs the device in a complete system application Any injury damage or loss caused by violation of these in structions will be the responsibility of the customer In additi...

Страница 7: ...odified Integration of an emergency stop system required for certain applications The device is only intended for installation into an applica tion or system It does not have its own operating control...

Страница 8: ...o build up of condensation 95 Duration 100 operating time 3 2 Product labels 2 5 3 7 6 1 8 4 The product label provides the following information 1 Identification of type 2 Force 3 Stroke 4 Serial num...

Страница 9: ...Via the screw mount the trape zoidal screw or ball screw system transforms the rotation of the motor 6 into a linear motion of the actuator 8 The rod leads and the other accessories transmit the actua...

Страница 10: ...details about accessories and adapter kits 11 Appendix page 28 8 1 7 2 3a 3b 5b 4b 4a 6 5a 4 4 Sensor mounting The sensor can be inserted into the grooves by sliding it in from the front Fig 6 Install...

Страница 11: ...only be asserted within the transporter s applicable complaint period 5 3 Returning actuator to the manufacturer Proceed as follows for the return transport 1 Dismantle the device if necessary 10 Dism...

Страница 12: ...brations Storage temperature 20 to 40 C Relative atmospheric humidity max 95 no build up of condensation To store longer than three months check the general con dition of all parts of the packaging on...

Страница 13: ...s 8 Maintenance page 22 6 3 Installation Installation is to be performed by trained personnel WARNING Risk of injury and material damage due to loosening or removal of the screws on the device Removal...

Страница 14: ...ject the actuator to side impact or to turning forces 7 Ensure that the linear actuator is not impacted in its movement over the entire stroke area Consider collision tests of the application 8 Ensure...

Страница 15: ...rtical application Check the drive regularly for signs of excessive wear 8 2 Maintenance work page 23 CAUTION Material damage due to static and dynamic overload of the device Static and dynamic overlo...

Страница 16: ...l screw 10 10 Lead screw 12 5 2 5 Ball screw 12 5 Ball screw 12 7 12 7 Lead screw 20 4 Ball screw 20 10 Ball screw 20 20 Motor 1FK7015 0 35 Nm 6 000 rpm 1FK7022 0 85 Nm 6 000 rpm 1FK7034 1 60 Nm 6 000...

Страница 17: ...dimensions for coupling Standard Motor X1 Linear unit Y1 mm CASM 32 1FK7015 18 5 16 2 CASM 32 1FK7022 20 18 3 CASM 40 1FK7022 20 2 18 2 CASM 40 1FK7034 26 5 14 7 CASM 63 1FK7034 23 8 23 5 CASM 63 1FK...

Страница 18: ...rcular seal D2 in between them Make sure that the coupling is positioned according to table 4 for the configuration without the foot mounting kit or table 5 when using the foot mounting kit Tighten th...

Страница 19: ...IEMENS 1FK7 servo motors table 1 Table 1 Recommended CASM linear unit Siemens servo motor combinations Linear unit CASM 32 CASM 40 CASM 63 Screw TR 9 1 5 KGT 10 3 KGT 10 10 TR 12 5 2 5 KGT 12 5 KGT 12...

Страница 20: ...e plate and pushing the pulley as far as possible Step 3 Secure the pulley by tightening the nut torque as per table 3 and countering at the same time with a hexagonal wrench Tab 3 Pulley fixation tig...

Страница 21: ...the gearbox cover D and the intermediate plate ZW Push the sealing washers DS over the Allen screws S1 S2 and fix the gearbox cover Fig 14 For screws and torques refer to table 2 S2 S1 DS D D3 7 4 6...

Страница 22: ...red maintenance intervals according to the actual indications of wear CASM linear actuator maintenance plan Interval Maintenance work To be carried out by Daily Check actuator for visible damage 8 2 3...

Страница 23: ...ith out a problem 5 Check functions 6 Document completion of the inspections in the service log 8 2 Maintenance work 8 2 1 Cleaning To be performed by operator NOTICE Damage due to incorrect cleaning...

Страница 24: ...could lead to catastrophic failure of the system uncontrolled movement of the mov ing mass BS excessive wear of the ball screw could lead to a noise increase and a potential blockage of the drive In t...

Страница 25: ...age due to incorrect repair of malfunction The CASM linear actuator is not designed to be repaired by the customer in most situations Incorrect repair of a malfunction may lead to personal injury or m...

Страница 26: ...stroke area of the linear actuator Remove all obstacles in the stroke area Operator Incorrect load Remove all loads that are on the elements Operator Defective screw nut Exchange device Qualified per...

Страница 27: ...1 Secure elements of the application in such a fashion that no loads can impact the fork and the hinge head 2 Loosen and remove fastening bolts from trunnion or flange and rods 3 Separate linear actua...

Страница 28: ...28 CASM 11 0 Appendix Technical data sheets PUB NUM IL 06010 1 EN May 2020 Electric cylinders CASM 32 40 63 For further technical information please contact Ewellix...

Страница 29: ...n taken in the production of this catalog Ewellix does not take any responsibility for damage or other loss resulting from omissions or ty pographical errors The photo may differ slightly in appearanc...

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