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Everlast Power i-MIG 353DPi, Руководство оператора

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2

 

TABLE OF CONTENTS 

 

Letter to Customer

 

3

 

Everlast Contact Information

 

4

 

Safety Information

 

5

 

Introduction and Specifications

 

9

 

General Performance Specifications

 

9

 

Electrical Specifications

 

10

 

Duty Cycle Explanation and Generator Operation

 

12

 

General Feature and Terms

 

13

 

Setup Guide

 

13

 

Polarity and Gas Selection Guide

 

14

 

MIG wire, Gun Connection, Power Source and Wire Feeder Information

 

15

 

Water

-

Cooler Information

 

20

 

Rear Panel Features and Connections

 

21

 

Main Panel Featues

 

22

 

Panel Functions Explained

 

25

 

Basic MIG Operation

 

27

 

Pulse MIG Operation

 

34

 

MIG Control 2T/4T and 4T Special and other related functions

 

38

 

General Operating Notes

 

43

 

36 Series MIG Gun And Consumables

 

44

 

Trouble Shooting

 

46

 

Содержание Power i-MIG 353DPi

Страница 1: ...fications and Accessories subject to change without notice 380 Swift Ave Unit 12 South San Francisc0 CA 94080 USA Operator s Manual for the Power i MIG 353DPi Safety Setup and General Use Guide A Digi...

Страница 2: ...Feature and Terms 13 Setup Guide 13 Polarity and Gas Selection Guide 14 MIG wire Gun Connection Power Source and Wire Feeder Information 15 Water Cooler Information 20 Rear Panel Features and Connecti...

Страница 3: ...eract with each other Technical advisors are active on the forum daily We also divide our support into two divisions tech nical and welding performance Should you have an issue or question concerning...

Страница 4: ...Support support everlsatwelders com au NOTICE Product Specifications and features are subject to change without notice While every attempt has been made to provide the most accurate and current infor...

Страница 5: ...Support The content of this manual is not meant to be an exhaustive primer on welding It is written to an audience that if not professional will have at least some basic knowledge of welding terms and...

Страница 6: ...nt protective equipment If no protection is available exclude them from the work area Even brief exposure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection be...

Страница 7: ...the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is obtained Stop work completely and seek medical he...

Страница 8: ...smoke or embers If welding or cutting outside make sure you are in a cleared off area free from dry tender and debris that might start a forest or grass fire Do not weld on tanks drums or barrels tha...

Страница 9: ...Stainless Steel 40XX series Aluminum 50XX series Aluminum and Bronze wires Burn Back Control 01 5 seconds 10 25V Inductance 1 10 in whole number increments Pulse Frequency Single Synergically Controll...

Страница 10: ...nforms to North American electrical standards for welders rated for Single and Three phase commercial service This means the unit does not include a plug since three phase and single phase welder plug...

Страница 11: ...d resume welding output contact Everlast The unit is protected from Over Currents which may cause excessive input or power draw on the machine This can occur from undersized conductors too long of ext...

Страница 12: ...tion for Steel wires Flux core operation is also permissible with the non pulse MIG mode with the synergic function turned off with flux core drive rolls installed as well as steel wires when full man...

Страница 13: ...Once the arc is established the wire feed speed automatically begins to rapidly ramp up to weld at the desired wire speed Amps Note The slow run in feature prevents the operator from taking accurate m...

Страница 14: ...2 For best operation Short Circuit MIG 75 25 Ar CO2 or 100 CO2 MIG GMAW STAINLESS STEEL INOX For Synergic Pulse Spray 98 2 Ar O2 98 2 Ar CO2 For Short Circuit Tri Mix or 98 2 Ar CO2 MIG GMAW ALUMINUM...

Страница 15: ...ffset of the machine discussed later depending upon operating mode See full discussion of setting up and adjusting the unit Amp Control Although this control varies wire speed it also indirectly varie...

Страница 16: ...losed zipper or saw blade This also has a zig zag marking on the side of the drive roll next to the wire diameter marking These drive rolls may be stamped in metric wire sizes or in both metric and im...

Страница 17: ...gn and offers excellent ergonomics and dependability A water cooled Gun capable of sustained higher amperage welding may be purchased from Everlast To load the spool of wire Open the clam shell cover...

Страница 18: ...hreads into the gun section 4 6 5 Reverse the procedure Begin by lowering the upper drive rolls into contact with the lower drive rolls keeping the wire securely held down so that it stays in the inne...

Страница 19: ...ent The If welding flux core gasless the connections will be reversed with the work clamp in the positive terminal and the feeder in the negative terminal The work clamp will be connected directly to...

Страница 20: ...e holes on the top to reattach the mounting rails should they not line up with the rails on the bottom of the 353DPi power source This is done to accommodate multiple Everlast welder models with the s...

Страница 21: ...n before attaching the plug or attempting to wire a new circuit or rewire a new circuit for this welder Refer to Article 630 of the NEC for proper breaker and conductor sizing FUSE Operate on240V 1 Ph...

Страница 22: ...from set voltage to dynamically display actual welding voltage output while welding 3 Amps Display and Warning LEDs The Amps display is a single purpose display and is used only to display selected A...

Страница 23: ...button is used to select the desired welding mode The modes that are selectable are Stick Standard Synergic MIG Steel mode MIG CO2 Single Pulse and Double Pulse modes As the button is pressed each tim...

Страница 24: ...he selected welding mode Note All functions may not appear to be available in 4T special mode due to the welding mode select ed Only certain functions apply to each welding mode See the chart on 2T 4T...

Страница 25: ...more rapid melting of the base metal This portion of the pulse should be set with higher settings than the base part represented by the Welding LED of the Pulse or results will not be satisfactory Th...

Страница 26: ...de This represents the Base stage of the Double Pulse welding mode This is the low Pulse layer of the Double Pulse mode In comparison to the Peak Pulse value in item 4 on this page both Amps and Volts...

Страница 27: ...d so the projected Amp output on the welder can be accurately computed Keep in mind that this is a projected output There are a number of things that can affect the true Amp Volt output of the welder...

Страница 28: ...he arc of one brand over the other since people develop personal preferences in arc perfor mance With that in mind having an adjustable Inductance serves several functions 1 The Inductance allows the...

Страница 29: ...to see and the arc sits easily on the leading edge It will usually leave a aesthetically pleasing bead However be careful to prevent the gun from leaning toward or away from the direction of travel t...

Страница 30: ...s is a primary way to introduce cold lap and incomplete fusion to the weld Single pass welds should not exceed 1 4 even with the heaviest wire the welder is capable of handling A thick pass may also b...

Страница 31: ...a plain open root can be used as a backer plate adds to the time and labor involved A knife edge is also acceptable so long as the joint is fully penetrated when the weld is completed Open root gaps w...

Страница 32: ...es the heat on both sides of the joint and keeps the bead centered Don t confuse this with push or pull angle in the travel direction Correct Technique The gun is angled toward the back of the weld wh...

Страница 33: ...t more Use push technique Characteristics Large convex weld with bulging at toes weld legs exceed thickness of the metal being welded Possible Causes Not enough voltage too much wire speed overfilling...

Страница 34: ...etal actually pinches off before the wire touches the weld puddle During the Axial spray mode the arc should never short circuit Axial spray is accomplished by using higher volts and amps than would b...

Страница 35: ...also tried to simplify operator input without compromising the basics of Synergic operation In Synergic Single Pulse MIG mode the Power i MIG 353DPi can be compared to other types of Synergic single...

Страница 36: ...ermine the approximate wire feed speed amp value After initially set Amps should only be adjusted again after no workable setting for the Voltage Offset or Induct ance has been found Avoid radical cha...

Страница 37: ...tance to 5 and turn up from there If spatter is noticed it can be a product of having the Inductance set at one extreme or the other It also can be from having the Amps set too low Section 2 Setup Gui...

Страница 38: ...4T X X X X X X X 4TSPCL X X X X X X X X Gun Trigger Mode Pre Flow S Hot Start Peak Pulse Inductance Burn Back Volt Offset Burn Back Time S Post Flow Time S End Arc Amps Volt Offset Frequency Hz Pulse...

Страница 39: ...ING HOT START The graphical representation above depicts the motions of the MIG Gun trigger in relation to the welding mode Each movement of the MIG gun trigger signals the unit to start a new phase o...

Страница 40: ...4T Special The graphical representation above depicts the motions of the MIG Gun trigger in relation to the welding mode Each movement of the MIG gun trigger signals the unit to start a new phase of...

Страница 41: ...these settings advance the MIG process button to the Double Pulse MIG function press and hold for up to 5 seconds until the setup button is illuminated and the display changes to read a combina tions...

Страница 42: ...pects that will seem different One of the main ones is that the arc is better controlled in most situations by pushing in when the arc seems to get weak or unstable and the arc force will kick in as t...

Страница 43: ...nce by having too much of a torch angle Start with a 90 degree angle and then lean the gun slightly about 15 degrees to the push position 4 Welding aluminum is not a short circuit process It is a spra...

Страница 44: ...ay result The MIG torch liner may eventually become worn and will need to be replaced When welding aluminum with the main gun a Teflon liner must be used necessitating a liner change A spool gun is th...

Страница 45: ...any other type MIG torch since most manufacturers offer torches with a Euro connector as an option This list is provided as a general cross reference as a courtesy from Trafimet and does not guarante...

Страница 46: ...air or Replace it Control board damaged Check the circuit 9 Intermittent Arc Wandering arc Work Clamp is not secure or it is damaged Too windy breezy Check and or Work Clamp change position of clamp a...

Страница 47: ...47...

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