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Page 32/34 

 

10.

 

APPENDIX 5: 

COMMISSIONING VALIDATION REPORT 

 

Company 

 

Charger number 

 

Serial number 

 

SIM card number 

 

Order number 

 

 

Verification 

Conformity

 

Comments

 

Casing in good condition, no damage. General 
condition and cleanliness of the structure is acceptable. 

 

 

Validation that the charger is level and flat to the 
ground as defined in the installation procedure. 

 

 

Validate that the different charging connectors: Type 2, 
CCS, CHADEMO and E/F plug are in good condition. 

 

 

Confirm no evidence of condensation on the display 
screen. 

 

 

Validate that the three door locks are correctly closed to 
guarantee sealing against water ingress 

 

 

Confirm no evidence of humidity or water ingress inside 
the charger. 

 

 

Confirm the door hinges are correctly adjusted. 

 

 

Verify visually the cables and cabling inside the charging 
unit are acceptable. No bare or loose wires evident. 

 

 

Confirm the presence of and tightness of the GPU fixing 
screws and the correct fixing / tightening of the 
CIRCUIT BREAKERS. 

 

 

Содержание Troniq

Страница 1: ...D000782AA6 EVBox Troniq Installation Manual ...

Страница 2: ...5 Preparing and installing the charger WITH Auxiliary power cabinet APC 14 3 3 6 Installation directly with chemical anchor 17 4 ELECTRICAL GRID CONNECTION 18 4 1 Electrical connection for charger without storage 18 4 2 Electrical connection for charger with storage 19 4 3 Passage of the input cables 19 4 4 Special attention should be paid to the ground cable 20 4 5 Special attention to the need f...

Страница 3: ... 43 kW or Type 2 socket outlet for 22 kW AC Mode 2 Type E or F Domestic socket optional Charging cables length 3 95 m with cable auto retractable system Weight 345 Bi standard 350 kg Tri standard Dimensions WxHxD mm 820 x1920 x 465 Bi standard 920 x1920 x 465 Tri standard External Housing material Aluminum and stainless steel IP level IK level IP54 IK10 Operating temperature 30 C to 50 C Storage t...

Страница 4: ...E READY compliant Standards CE Compliant IEC 61851 1 IEC 61851 21 IEC 61851 22 IEC 62196 plug Equipment with storage option 36 kW 15 kW storage option Grid connection 400 VAC 10 52 A nominal 60 A maximum 36 kVA 50 Hz 3P N T Neutral network TT or TN IT optional Output DC Charge DC 500 V 120 A 50 kW Output AC Charge Mode 3 AC 400 V 60 A 41 kW Mode 2 AC 230 V 10 A 2 3 kW optional Weight 350 kg 45 kg ...

Страница 5: ...ul to remove the charger from the delivery van it will eventually be necessary to provide a lifting system with a necessary working height about 1 3 m The transportation and the set up can only be done in an appropriate manner For moving using of a pallet truck with a charge capacity of at least 1000 Kg For placement using a pallet truck 150 mm of rising or a forklift truck with a charge capacity ...

Страница 6: ...round à Minimum 500 mm to allow free access to emergency stop and the HMI à Maximum 800 mm limited by the length of the vehicle charging cables D Width of the charger à 920 mm E F Distance to the parking place à Minimum 550 mm not to hinder the user when handling the connector à Maximum 930 mm limited by the length of the vehicle charging cables A B C minimum 1048 mm Warning It is recommended so a...

Страница 7: ... on the ground à Minimum 500 mm to allow free access to emergency stop and the HMI à Maximum 800 mm limited by the length of the vehicle charging cables D Width of the charger à 920 mm E F Distance to the parking place à Minimum 550 mm not to hinder the user when handling the connector à Maximum 930 mm limited by the length of the vehicle charging cables A B C minimum 1748 mm Notes It is recommend...

Страница 8: ...n Note It is recommended not to raise the charger more than 18 cm from the ground level where the user will be positioned For the reasons above we strongly recommend the use of our mounting kit 3 3 1 Installation with Mounting kit recommended option To ensure proper installation and therefore durability of our products we recommend using the clamping sealing kit sold as an option with your charger...

Страница 9: ...on t forget to allocate room for the cables passage indicated in APPENDIX 2 Step 2 Place and lock the clamping sealing kit with regards to the specified measures as shown in the next drawing With no clamping kit available lock the equipment to ground using chemical sealant The clamping kit has a specific mobile metal sheet upper sheet to tune the ground level whenever necessary 720 mm 410 mm Cable...

Страница 10: ...e concrete at least 4 cm Step 3 Set up and install electric cables as stated in annex 2 Please allocate sufficient cable length to include an excess of minimum 1000 mm over the ground level for proper connection to the equipment If the charger is to be used independently it is not necessary to use two electrical conduits Step 4 Ground Sand Concrete Sand Concrete Incoming power line Power line to S...

Страница 11: ...llow it to dry for the time required Note 1 If necessary level the terminal support plate raw aluminium using the bottom nuts 3 3 3 Preparing and installing the charger WITHOUT Auxiliary power cabinet APC To be movable and easily installed some mechanical parts can be removed prior to installation Step 1 Remove the front bumper by unscrewing the screws from the inside and underside of the door ...

Страница 12: ...crewing the two nuts shown with red arrows in the picture from below and from the front of the system Step 3 Take off the front grommet cover bezel by removing the two screws shown in the picture by red arrows Internal overview Feeding cables acces ...

Страница 13: ...port safety notes Transportation See chapter 2 Step 5 Remove the M12 nuts from the upper metal sheet and Install the charger over the 5 threaded rods which come out of the ground it must pass through the 5 holes of the chassis green arrows as shown bellow Chassis fastening holes to the ground ...

Страница 14: ... cable feeding Check charger levelling it should be perfectly levelled 3 3 4 Charger foundations WITH Auxiliary power cabinet APC If the charger to be installed is equipped with the auxiliary power cabinet the steps for making the base are the same as in the previous point 3 3 1 1 but the passage of the electrical conduit must be done behind the charger as shown below 3 3 5 Preparing and installin...

Страница 15: ...rom back of the charger as shown with two red arrows in the picture the rear plate by unscrewing the three nuts from below as shown with orange arrows and the Meter and Input fuses lids Meter Input Fuses Triangle lock Triangle lock Rear input cable cover ...

Страница 16: ...nd installing the charger WITHOUT Auxiliary power cabinet APC Step 3 In this case the electrical connection of the charger has to be done in the rear side as shown in the next picture Insert the cables through the bottom of the fuses box and connect them Step 4 Replace all the covers The connection cable goes here in the rear side of the charger ...

Страница 17: ...le of the charger over the floor 2 Drill 5 holes on the floor for M12 threaded rod Take into account the required drilling depth 3 Blow into the holes to eliminate the rests of the drill 4 Inject the adhesive starting at the bottom of the holes 5 Introduce the M12 threaded rod within the work time 6 Adjust the distance of the threaded rod and wait for the curation time A 8 cm This is the advised p...

Страница 18: ...circuit breaker MCCB curve D 120 A suitable for 54 kVA equipment A Residual current device RCD capable of handling at least the maximum current of the above mentioned circuit breaker with a sensitivity of 300 mA type A HI S The electrical connection is made internally on terminal X1 see APPENDIX 1 by feeding through the power cables using the channel provided for this purpose see APPENDIX 2 It sho...

Страница 19: ...flexible multicore 3P N T cable or independents flexible cables for easy installation either copper or aluminium A rigid cable can be used but at the expense of comfort of the installer Be aware about the specific countries rules there might be some differences in the conductor material and the kind of cable coating It is advisable to adjust the length of the cables to terminal blocks in order to ...

Страница 20: ... the terminal and ground of the electricity supplier There should also be an equipotential with any metal object located near the charger 4 5 Special attention to the need for a surge arrester The presence of a surge arrester to protect the charger power line is the responsibility of the installer Indeed the presence and selection of the material must be adapted and in compliance with the regulati...

Страница 21: ...COMMISSIONING 5 1 Opening procedure locks To facilitate opening remove the AC charging connector and the DC charging connector from their holders Before opening check that you have your Personal Protective Equipment ...

Страница 22: ... breaker to OFF if applicable 2 Wait 10 seconds 3 Switch circuit breaker D7 to ON 4 Switch circuit breaker D7 to ON 5 Switch circuit breaker D9 to ON 6 Switch circuit breaker D3 to ON 7 Finally switch circuit breaker D1 to ON 8 You must close the door there is no time limit for this 9 Once the door is closed and locked check that the side lights are green and therefore indicate a functional restar...

Страница 23: ...3 34 6 APPENDIX 1 CONNECTION GRID TERMINAL BLOCK Positioning the various power and communication connection terminals Not used for standalone charger Connection grid terminal block X1 Connection to satellite ...

Страница 24: ...n grid terminal block Neutral Neutral power input Phase 1 Phase 1 power input Phase 2 Phase 2 power input Phase 3 Phase 3 power input Ground Input Power Cable Ground Terre Neutre Phase 1 Phase 2 Phase3 RESEAU ELECTRIQUE TETRAPOLAIRE 400Vac Ground Neutral ...

Страница 25: ...d along the walls to reach the electrical terminal blocks located on the left and on the right side Connection grid terminal block earth X1 Connection to satellite units Once the electrical cables are connected install the front bezel with two screws shown by the red arrows and put expanding foam in the conduit in order to avoid the entrance of any animal ...

Страница 26: ...Page 26 34 Not used for standalone charger Input of the cables that come to the charger with auxiliary power cabinet APC Grid input cables Auxiliary power cabinet cables ...

Страница 27: ...Page 27 34 8 APPENDIX 3 DIMENSIONS Charger dimensions without Auxiliary power cabinet APC ...

Страница 28: ...Page 28 34 Charger dimensions with Auxiliary power cabinet APC ...

Страница 29: ...Page 29 34 9 APPENDIX 4 CONNECTION TERMINALS DETAILS POWER AND COMMUNICATION ...

Страница 30: ...um section 2 5 mm to connect the RS485 communication cable shield 8 SERVICE SOCKET 230 Vac Allows connection of the 230 Vac equipment within the limit of 6 A 230 Vac voltage 16 A current protect with the circuit breaker and differential D3 9 230 Vac terminal block Max Section 2 5 mm used to connect 230 Vac equipment within the limit of 6 A 230 Vac voltage 16 A current protect with the circuit brea...

Страница 31: ...Page 31 34 Charger electrical circuit diagram Charger electrical circuit diagram with isolated type 2 socket This schemes are not representative of all the models ...

Страница 32: ...rent charging connectors Type 2 CCS CHADEMO and E F plug are in good condition Confirm no evidence of condensation on the display screen Validate that the three door locks are correctly closed to guarantee sealing against water ingress Confirm no evidence of humidity or water ingress inside the charger Confirm the door hinges are correctly adjusted Verify visually the cables and cabling inside the...

Страница 33: ... Close the door and verify that the LEDs are lit RED and that the screen displays CHARGER UNAVAILABLE Open the door again and Switch ON circuit breaker D1 and close the door Verify that the LED on the DC side is GREEN Verify that the LED on the AC side is RED Open the door again and Switch ON circuit breaker D7 and Check the RCD function by the test button reconnect it after the test Close the doo...

Страница 34: ...e presence of the SIM card Validate if present that the SIM car is correctly inserted Also validate the presence and connection of the aerial unit Verify that all the LED indicators are lit in green a there is not any abnormal noise Test a normal client operation of the unit using a badge Note any modifications undertaken during the commissioning disconnecting earth cable replacement of the SO DIM...

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