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Records

Cleaning (customer)

39

3.2

Cleaning (customer)

Cleaning of the boiler must be carried out at least once a year, or when requested by the control system.

Comments:

Tasks

Notes

Empty the ash bins

•

Remove excess ash from secondary combustion chamber

•

Empty the ash bins

•

Check the seals

Check the pressure of the heating system

_________ bar

Check the safety devices

•

Visual check of the safety valves

•

Visual check of the thermal relief valve

•

Check operational readiness of the safety devices in the fuel path

Chimney

•

Clean the flue tube

•

Flush the chimney's condensate drain

Clean the combustion chamber

•

Clean inside of the secondary combustion chamber

•

Clean tilting grate

•

Clean secondary air openings

•

Clean the ignition tubes

•

Check the firebed button and firebed switch

•

Check refractory lining

Clean the heat exchanger

•

Clean heat exchanger and downdraft channel

•

Clean the lambda probe

•

Check the heat exchanger tubes

•

Check heat exchanger cleaner

•

Clean the housing of the frequency converter

•

Inspect seals on heat exchanger covers

Clean the flue gas recirculation (optional)

•

Clean flue gas recirculation piping

•

Lubricate the flue gas recirculation drive chain

performed on: _________________________

performed by: _________________________

Содержание Hack 200 kW

Страница 1: ...2018 05 16 EN 0000000299 V 005 3 43 0 3308 93710 001 Wood chip boiler 200 kW Service manual...

Страница 2: ...ETA Heiztechnik Gewerbepark 1 A 4716 Hofkirchen an der Trattnach Tel 43 0 7734 22 88 0 Fax 43 0 7734 22 88 22 info eta co at www eta co at...

Страница 3: ...rom the owner Subject to technical changes We reserve the right to make technical modifications without notice Printing and typesetting errors or changes of any kind made in the interim are not cause...

Страница 4: ...mentation carefully in order to avoid errors during operation and maintenance Persons who lack experience and knowledge as well as children may not operate clean or maintain the product Explanation of...

Страница 5: ...Cleaning and maintenance Maintenance notes 5 Under no circumstances use aggressive solvents chemicals or scouring agents They can lead to stress cracks and damage...

Страница 6: ...ted here is the standard configuration 1 Combustion chamber door 2 Secondary air actuator mirrored for fuel discharge installed on the right 3 Drive for tilting grate mirrored for fuel discharge insta...

Страница 7: ...tion 2 Flue gas temperature sensor 3 Heat exchanger cleaner on both sides 4 Release button for safety temperature limiter STB 5 Frequency converter 6 Ignition 7 Stoker drive chain 8 Plug screw for lub...

Страница 8: ...ey s condensate drain X X Customer or specialist Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes...

Страница 9: ...n sensor X Specialist Check drop chute safety switch X Specialist Check end position of the rotary valve X Specialist Calibrate the lambda probe X Specialist Reset the maintenance counter X Specialist...

Страница 10: ...tion chamber Open the combustion chamber door and use the poker to scrape the excess ash into the combustion chamber The ash in the secondary combustion chamber may not be steeper than 45 To remove th...

Страница 11: ...he ash bin lids to ensure it is in good order and replace if necessary Fig 2 4 Seal Inspect the ash bin seals on the boiler to ensure they are in good order replace them if necessary Fig 2 5 Seal Atta...

Страница 12: ...e is too low fill the cold heating system to approx 2 bar Do not fill to a higher pressure as water expands with increasing temperature and the water pressure also rises when the boiler is in heating...

Страница 13: ...ating system The outlets of the safety valves may not drip Fig 2 9 Safety valve If the safety valve drips open it with a quarter turn of the red cap and rinse it out danger of scalding If the safety v...

Страница 14: ...er it is very likely that the seal will be damaged in the process and thus the outlet will drip That is why you should only perform this check on weekdays and never on weekends in cold winter as no he...

Страница 15: ...The tilting grate cannot be rotated by hand Therefore press the De ash button to de ash the boiler The grate is tilted and remains in this position for approxi mately 15 seconds WARNING Danger of crus...

Страница 16: ...e cover on the front Remove the screws for securing the cover Push the cover on the front up slightly detach and remove it Fig 2 18 Cover Check firebed button and firebed switch Check the mobility of...

Страница 17: ...halves of the combustion chamber cover Ensure that they are properly centred Fig 2 22 Combustion chamber cover The convex surface of the combustion chamber cover must point to the top of the boiler 2...

Страница 18: ...e internal cover from the heat exchanger Fig 2 27 Internal cover Clean heat exchanger and downdraft channel Brush out the downdraft channel and remove the flue ash from the heat exchanger for example...

Страница 19: ...ger tubes Check the heat exchanger tubes and the turbulators for tar deposits Fig 2 33 Heat exchanger tubes Tar deposits can have several causes for example leak air through the heat exchanger cover t...

Страница 20: ...a heat resistant lubricant Fig 2 36 Lever Check the gap between the sensor and the spring arm on both sides of the boiler It must be 2 mm Fig 2 37 Position sensor Clean the housing of the frequency c...

Страница 21: ...eals Otherwise leak air is sucked in disturbing the combustion process and causing increased wear Always replace seals as soon as they are damaged Close heat exchanger cover Position the heat exchange...

Страница 22: ...of the flue gas recirculation with downward strokes of a brush Fig 2 46 Pipe Inspect the integrity of the seal on the shut off plug and replace it if necessary Fig 2 47 Seal CAUTION Avoid operation w...

Страница 23: ...bricate the flue gas recirculation drive chain Remove the cover and the chain protection Fig 2 48 Cover Fig 2 49 Chain protector Lubricate the drive chain with chain spray Fig 2 50 Lubricate drive cha...

Страница 24: ...ance 2 5 7 Establish operational readiness Switch the boiler on via the mains switch and start de ashing Establish the boiler s power supply at the mains switch Press the De ash button to de ash the b...

Страница 25: ...ms an ember burnout and then changes to Switched off mode Press the De ash button to make the boiler perform a final de ashing WARNING Switch off the electricity to the boiler via the mains switch Swi...

Страница 26: ...n must point to the right when viewed from behind the boiler 2 6 3 Clean temperature sensor Clean the flue gas temperature sensor To clean loosen the screw and pull out the flue gas temperature sensor...

Страница 27: ...ove it Fig 2 55 Cover Check air valve Manually operate both air valve actuators and check their movement Fig 2 56 Air valve actuators For manual operation push the release button red button and manual...

Страница 28: ...se or copper paste Fig 2 58 Drive and gear teeth Mount cover on the front Mount the cover on the front of the boiler Also re install the screws for securing the cover Fig 2 59 Cover 2 6 6 Check ash bi...

Страница 29: ...can be completely lubricated Check de ashing system Start de ashing in order to check de ashing of the boiler The movement of the turbulators in the heat exchanger must be audible the tilting grate mu...

Страница 30: ...with force The sealing edges of the door frame must leave a clear indentation in the sealing cord of the combustion chamber door Fig 2 65 Checks Leaks can be detected by variations in the colouration...

Страница 31: ...to the boiler 1 Closing roller mount 2 Hinge Loosen the flange nuts top and bottom on the hinge and the closing roller mount and evenly make the gap to the boiler a bit smaller Fig 2 67 Reduce gap Ti...

Страница 32: ...by switching the boiler on inadver tently Check stoker drive chain Remove the drive chain cover by loosening the acorn nuts Fig 2 69 Cover Check the tension of the stoker drive chain The chain may sa...

Страница 33: ...nt the drive chain cover Remount the drive chain cover Fig 2 74 Cover 2 6 11 Inspect safety switch on the drop chute Check the contact switch on the drop chute Check the contact switch on the drop chu...

Страница 34: ...valve can then fully receive the discharge screw fuel Fig 2 78 Correct and incorrect position of the rotary valve If the opening is not completely visible the end position must be adapted with the St...

Страница 35: ...m automatically performs another calibra tion 2 6 14 Establish operational readiness Reset maintenance counter When maintenance is complete reset the counter With the Service access level it will be v...

Страница 36: ...36 www eta co at Maintenance expert Cleaning and maintenance After the heating test switch the boiler back to normal mode To do this press the Deactivate measurement button in the settings window...

Страница 37: ...Cleaning and maintenance Maintenance expert 37...

Страница 38: ...h Chimney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean...

Страница 39: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 40: ...nside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat e...

Страница 41: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 42: ...mney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the i...

Страница 43: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 44: ...nside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat e...

Страница 45: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 46: ...mney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the i...

Страница 47: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 48: ...nside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat e...

Страница 49: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 50: ...mney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the i...

Страница 51: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 52: ...inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat...

Страница 53: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 54: ...mney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the i...

Страница 55: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 56: ...inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat...

Страница 57: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 58: ...mney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the i...

Страница 59: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 60: ...inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat...

Страница 61: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 62: ...mney Clean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the i...

Страница 63: ...ean the flue tube Flush the chimney s condensate drain Clean the combustion chamber Clean inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition...

Страница 64: ...inside of the secondary combustion chamber Clean tilting grate Clean secondary air openings Clean the ignition tubes Check the firebed button and firebed switch Check refractory lining Clean the heat...

Страница 65: ...Check drop chute safety switch Check end position of the rotary valve Calibrate the lambda probe Reset the maintenance counter Perform heating test Tasks Notes performed on _________________________...

Страница 66: ...www eta co at...

Страница 67: ......

Страница 68: ...www eta co at www eta co at downloads DOWNLOAD...

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