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9

•  Secure the frame assembly to the receiver coil. 

Make sure the assembly is aligned. Use the 
hardware provided as called out in the Frame 
Assembly Diagram. If aluminum side shields 
are used to reduce RF noise, use the electrical 
isola tion bushings and spacers (provided). The 
Detector will not operate properly if the aluminum 
side shields make electrical contact with either 
the receiver or transmitter shield, or contact with 
metal conveyor components.

•  Fasten the transmitter coil to the frame assembly. 

If a swing-away assembly is used, make sure 
the transmitter brackets rest squarely with the 
uprights and move freely. Be careful to install the 
bolts, washers and nuts in the proper sequence 
to allow free but controlled movement of the 
brackets.

•  Inspect the coils and frame assembly for align­

ment and fit. Tighten all connections. The entire 
assembly should be rigid and sturdy.

D. MOUNTING - MAIN CONTROL 
ENCLOSURE

After installing the Search Coil Assembly, select a 
place to mount the Main Control Enclosure for ease 
of operation. Avoid high vibration areas. Note the 
length of interconnecting cables and the loca tion of 
the connectors on the receiver and trans mitter coils.

•  The Enclosure should be positioned so the front 

panel hinge is on the left side

•  Fabricate and install a sun/rain shade for added 

protection over the Enclosure if it is mounted out 
doors. Do not obstruct the natural airflow around 
the Enclosure.

•  Familiarize yourself with the type of electrical con-

nections required for this installation and any safety 
precautions before proceeding. Please refer to the 
Control Connection Diagram for infor mation about 
connections and color code hook-up.

•  Use an electrician’s conduit punch or drill to make 

either 1/2" or 3/4" conduit entries on the bottom of 
the Enclosure. The Control Connection Diagram 
shows where to position each entry

Remember to remove all metal shavings when you 
are finished. Use caution to not damage the elec-
tronics and to ensure that no metal particles enter 
the electronics. Do not run metal conduit along the 
sides or near the Search Coil Assembly.

•  Pay close attention to the type of electrical wires 

routed in each conduit and the location of each 
connection on the Interface Module. The receiver 
and transmitter cables 

must be routed in sep-

arate conduit 6" apart from the search coils to 
the control box. Do not run power wiring near 
the trans mitter and receiver cables. Do not run 
power wiring connected to TB2 with low voltage, 
signal wiring from TB1 in the same conduit.

•  All  line  voltage  connections  terminate  at  TB2. 

Install line voltage cables between devices 
con- trolled by the Detector including diverters, 
auxiliary relays, marking devices, alarm horns 
or motor con trol equipment and TB2 in the Main 
Control Enclosure. 

The direct or timed outputs 

should not be connected to a programmable 
Logic Controller (pLC) or other low voltage 
computer interface equipment that may 
require dry contact closures.
 The direct and 
timed output contacts are typically programmed 
as normally “OFF” at the Factory. They may be 
set to normally “ON” if required. Refer to the 
System Programming Section for details.

•  Connect a 115/220VAC (50/60 Hz), single phase 

power line with at least 10 amp capacity to TB2. 
Make sure to connect an electrical ground to 
terminal #3. The power should be the “cleanest” 
available and free of significant voltage variations 
or spikes. Do not connect the Detector to a line 
which is used for operation of motors or motor 
controls. Proceed with the Start-Up & Calibration 
Section before applying power.

CAUTION: The Interface Module is pre set at the 
factory for 115 or 220 volt (+10%), 50/60 hz, 
single phase opera tion. If the source is different, 
contact the factory for instructions to select the 
proper voltage source.

part II - Installation 

(cont.)

Содержание 1250 ANALOG

Страница 1: ...ALOG C Installation Operation and Maintenance Instructions ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES Tramp metal detector model...

Страница 2: ...assure the most efficient and dependable performance of this equipment If there are any questions or comments about the manual please call Eriez at 814 835 6000 for Metal Detector assistance 2004 ERIE...

Страница 3: ...f Contents ERIEZ MODEL 1250 METAL DETECTOR PART I OPERATION DESCRIPTION 4 PART II INSTALLATION 8 PART III START UP CALIBRATION 14 PART IV SYSTEM PROGRAMMING 16 PART V TROUBLESHOOTING 22 PART VI MAINTE...

Страница 4: ...alarm horns belt stop relays alarm beacons etc can then be activated by the switched alarm outputs The Detector is influenced only by change There fore stationary structural members metal belt cores s...

Страница 5: ...receiver coil The distance between the trans mitter and receiver aperture is typically 2 4 51 162 mm greater than the maximum burden depth of the processed material Strong yet lightweight molded fibe...

Страница 6: ...6 Part I Operation Description cont FIGURE 1 MAIN CONTROL ENCLOSURE NEMA 4 4X 7 OR 9...

Страница 7: ...7 Part I Operation Description cont FIGURE 2 ELECTRONIC MODULE...

Страница 8: ...rounded at both ends and located at least 4 1 2 m from the detector antennas Position the entire search coil assembly so that the bottom coil usually the receiver is equally spaced between the two adj...

Страница 9: ...ol Connection Diagram shows where to position each entry Remember to remove all metal shavings when you are finished Use caution to not damage the elec tronics and to ensure that no metal particles en...

Страница 10: ...nt It is recommended that the Clip Detector cable running to the Main Control Enclosure be in stalled in conduit The same conduit that houses the transmitter coil cable may be used Feed the Clip Detec...

Страница 11: ...11 Part II Installation cont FIGURE 3 SWING AWAY FRAME ASSEMBLY FIGURE 4 FIXED FRAME ASSEMBLY...

Страница 12: ...ay solution is supplied by the User The recommended mixture is five 5 fluid ounces 148 cc of colorant Chrome Yellow or other contrasting colors manufactured by Tenneco Chemical or equivalent mixed wit...

Страница 13: ...13 Part II Installation cont...

Страница 14: ...2 will light anytime moving metal is in the sensing field When calibrating the system be careful not to introduce extraneous metal into the field in the form of rings belt buckles keys steel toed sho...

Страница 15: ...uld be periodi cally checked to compensate for shad ing of the con veyor belt Turn the con trol knob to a 0 setting if the Clip Detector is not used D Operation The Detector may be programmed to opera...

Страница 16: ...tramp metal the same size as the piece to be detected and follow the procedures listed below Remove the control knobs and cover of the Elec tronic Module as indicated in Section IV A Set the Metal Se...

Страница 17: ...ay switches S1 4 5 6 7 The locations of these switches are shown in Figure 5 The range of delay times is from 1 seconds to 4 8 seconds as tabulated in Table 1 These switches are set at the factory acc...

Страница 18: ...ode the solid state relay is programmed to oper ate in a Normally ON condition Both outputs can be independently programmed The direct output status indicator No 9 and timed output status indicator No...

Страница 19: ...the Detector can be programmed so the system is disabled during the rest period This means the Detector is prevented from tripping as long as a reset signal is provided either manually on the front p...

Страница 20: ...20 TABLE 6 PROGRAMMING CONTROLS SUMMARY Part IV System Programming cont...

Страница 21: ...21 Part IV System Programming cont...

Страница 22: ...ms were designed Troubleshooting Flow Diagram 1 deals with insuf ficient metal sensitivity This diagram is used if the unit detects metal but is not sensitive enough for the required application or if...

Страница 23: ...23 Part V Troubleshooting cont TABLE 7 ELECTRONICS MODULE STATUS INDICATOR SUMMARY...

Страница 24: ...24 Part V Troubleshooting cont FIGURE 5 PROGRAMMING CONTROLS AND TEST POINT LOCATIONS...

Страница 25: ...25 Part V Troubleshooting cont TROUBLESHOOTING FLOW DIAGRAM 1 INSUFFICIENT METAL SENSITIVITY...

Страница 26: ...26 Part V Troubleshooting cont TROUBLESHOOTING FLOW DIAGRAM 2 FALSE TRIPPING...

Страница 27: ...27 Part VI Maintenance 1 10 Amp Fuse 2 Spare Bulbs 1 1 16 Allen Key Wrench 1 5 64 Allen Key...

Страница 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

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