background image

14

A. START-Up

Before turning on the system, locate the switches 
and lights on the door panel and the controls inside 
the cabinet.

•  The power switch is located on the lower left­

hand corner of the door panel. Place it in the 
“ON” position. The green “ON” indicator should 
light at this time.

•  If  the  green  “ON”  indicator  does  not  come  on 

return the power switch to the “OFF” position 
and inspect the light bulb and fuses; also check 
the power and wiring for proper connections.

•  Approximately 5 seconds after power “ON”, the 

No. 1 Status indicator (power supply located 
on the front panel of the Electronic Module will 
light (reference Figure 2). This indicates that 
the power supply is fully operational and all the 
electronics are enabled.

If the power supply L.E.D. status indicator or the 
“ON” indicator does not light, refer to Trouble-
shooting Flow Diagram #1 for instructions. Until 
the power supply L.E.D. is lit, calibration of the unit 
cannot begin.

B. MAIN DETECTOR UNIT METAL 
SENSITIvITy CALIBRATION

Before proceeding with the calibration procedure 
obtain a sample of tramp metal to be used during 
calibration. The piece should be the minimum size 
to be detected.

It is important that the clip time L.E.D. No. 7 is not 
lit during the calibration. This results in erroneous 
data. Calibration adjustments are to be performed 
using controls on the Electronic Module in the fol-
lowing manner:

1.  Set the “Metal Sensitivity” control knob, located 
on the from panel of the Electronic Module, to the 
middle of the dial (reading of 5).

2.  The Detector discriminates between interference 
and a signal given off by tramp metal. The tramp 
metal must enter the sensing coil at the direction 
and speed of normal belt flow, before the Detector 
will arm. However, the “Metal Signal” L.E.D. No 2, 

will light anytime moving metal is in the sensing 
field. When calibrating the system, be careful not 
to introduce extraneous metal into the field in the 
form of rings, belt buckles, keys, steel-toed shoes, 
etc. When calibrating the system, it is best to set 
the metal to be detected on a cardboard box (with 
no staples) at the appropriate height and pass at 
the speed and direction of belt flow.

If the Detector does not trip on the sample, turn the 
“Metal Sensitivity” control knob to a higher sensitivity 
(in direction of ascending numbers), so the Detector 
will trip just as the metal is passed between the coils.

In the event that the unit doesn’t trip with the “Met-
al Sensitivity” control knob on 10, check to see if 
the metal signal L.E.D. No. 2 lights as the metal 
is passed through the field. If the L.E.D. does not 
light as the tramp metal is passed through the field, 
additional sensitivity may be required. In this case, 
please refer to Section 4.2.

If L.E.D. No. 2 flashes, but the Detector does not 
alarm, pass the metal through in the opposite direc-
tion of normal belt flow. If the unit trips, then switch 
the (+) and (-) receiver terminal wires at the Interface 
Module. This will program the Detector to trigger on 
tramp metal traveling in the correct direction

3.  Repeat step (2) until the system trips on the 
piece or metal. When the final setting is deter mined, 
note the number on the control knob for future ref-
erence.

If this number is greater than 8 increase the gain 
of the Detector as discussed in Section IV.B. If the 
number is less than 3, decrease the gain of the 
system as discussed in Section IV.B

C. CLIp DETECTOR CALIBRATION 
(If AppLICABLE)

Refer to this section if the clip detector is set for the 
desensitization mode rather than the disable mode

•  Turn the “Clip Override” control knob fully clock­

wise to position 10 on the dial. This knob is locat-
ed on the front panel of the Electronic Module 
as shown in Figure 2.

part III - Start-up & Calibration

Содержание 1250 ANALOG

Страница 1: ...ALOG C Installation Operation and Maintenance Instructions ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES Tramp metal detector model...

Страница 2: ...assure the most efficient and dependable performance of this equipment If there are any questions or comments about the manual please call Eriez at 814 835 6000 for Metal Detector assistance 2004 ERIE...

Страница 3: ...f Contents ERIEZ MODEL 1250 METAL DETECTOR PART I OPERATION DESCRIPTION 4 PART II INSTALLATION 8 PART III START UP CALIBRATION 14 PART IV SYSTEM PROGRAMMING 16 PART V TROUBLESHOOTING 22 PART VI MAINTE...

Страница 4: ...alarm horns belt stop relays alarm beacons etc can then be activated by the switched alarm outputs The Detector is influenced only by change There fore stationary structural members metal belt cores s...

Страница 5: ...receiver coil The distance between the trans mitter and receiver aperture is typically 2 4 51 162 mm greater than the maximum burden depth of the processed material Strong yet lightweight molded fibe...

Страница 6: ...6 Part I Operation Description cont FIGURE 1 MAIN CONTROL ENCLOSURE NEMA 4 4X 7 OR 9...

Страница 7: ...7 Part I Operation Description cont FIGURE 2 ELECTRONIC MODULE...

Страница 8: ...rounded at both ends and located at least 4 1 2 m from the detector antennas Position the entire search coil assembly so that the bottom coil usually the receiver is equally spaced between the two adj...

Страница 9: ...ol Connection Diagram shows where to position each entry Remember to remove all metal shavings when you are finished Use caution to not damage the elec tronics and to ensure that no metal particles en...

Страница 10: ...nt It is recommended that the Clip Detector cable running to the Main Control Enclosure be in stalled in conduit The same conduit that houses the transmitter coil cable may be used Feed the Clip Detec...

Страница 11: ...11 Part II Installation cont FIGURE 3 SWING AWAY FRAME ASSEMBLY FIGURE 4 FIXED FRAME ASSEMBLY...

Страница 12: ...ay solution is supplied by the User The recommended mixture is five 5 fluid ounces 148 cc of colorant Chrome Yellow or other contrasting colors manufactured by Tenneco Chemical or equivalent mixed wit...

Страница 13: ...13 Part II Installation cont...

Страница 14: ...2 will light anytime moving metal is in the sensing field When calibrating the system be careful not to introduce extraneous metal into the field in the form of rings belt buckles keys steel toed sho...

Страница 15: ...uld be periodi cally checked to compensate for shad ing of the con veyor belt Turn the con trol knob to a 0 setting if the Clip Detector is not used D Operation The Detector may be programmed to opera...

Страница 16: ...tramp metal the same size as the piece to be detected and follow the procedures listed below Remove the control knobs and cover of the Elec tronic Module as indicated in Section IV A Set the Metal Se...

Страница 17: ...ay switches S1 4 5 6 7 The locations of these switches are shown in Figure 5 The range of delay times is from 1 seconds to 4 8 seconds as tabulated in Table 1 These switches are set at the factory acc...

Страница 18: ...ode the solid state relay is programmed to oper ate in a Normally ON condition Both outputs can be independently programmed The direct output status indicator No 9 and timed output status indicator No...

Страница 19: ...the Detector can be programmed so the system is disabled during the rest period This means the Detector is prevented from tripping as long as a reset signal is provided either manually on the front p...

Страница 20: ...20 TABLE 6 PROGRAMMING CONTROLS SUMMARY Part IV System Programming cont...

Страница 21: ...21 Part IV System Programming cont...

Страница 22: ...ms were designed Troubleshooting Flow Diagram 1 deals with insuf ficient metal sensitivity This diagram is used if the unit detects metal but is not sensitive enough for the required application or if...

Страница 23: ...23 Part V Troubleshooting cont TABLE 7 ELECTRONICS MODULE STATUS INDICATOR SUMMARY...

Страница 24: ...24 Part V Troubleshooting cont FIGURE 5 PROGRAMMING CONTROLS AND TEST POINT LOCATIONS...

Страница 25: ...25 Part V Troubleshooting cont TROUBLESHOOTING FLOW DIAGRAM 1 INSUFFICIENT METAL SENSITIVITY...

Страница 26: ...26 Part V Troubleshooting cont TROUBLESHOOTING FLOW DIAGRAM 2 FALSE TRIPPING...

Страница 27: ...27 Part VI Maintenance 1 10 Amp Fuse 2 Spare Bulbs 1 1 16 Allen Key Wrench 1 5 64 Allen Key...

Страница 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

Отзывы: