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8

PLEASE READ THROUGH COMPLETELY 
BEFORE BEGINNING WORK!

A. UNpACkING

Upon receipt of the crate(s) containing the Metal 
Detector System, inspect the contents for physical 
damage and missing parts. If anything is broken or 
missing, please contact the carrier and notify the 
supplier immediately.

B. SITE SELECTION & 
pREpARATION

While each application is unique, the guidelines 
listed below apply to most installations. Specific in-
formation concerning your installation can be found 
in the Frame Assembly and Control Connection 
Diagrams. Follow the steps listed below to choose 
the best location for the detector.

•  Choose a location for the detector so the mater­

ial handling system has ample time to react to 
tramp metal. Locate the detector far enough in 
advance of the head pulley so the belt can come 
to a stop before the metal falls off the end of the 
belt If a diverter is used, consider the reaction 
time of the system and speed of the conveyor 
belt.

•  Select a site with minimum vibration. High vibra­

tion areas may degrade detector sensitivity and 
shorten component life.

•  Locate  the  Search  Coil Assembly  away  from 

sources of airborne electrical interference emit-
ted from variable-speed drives, large motors, 
ballasts, FM radios, induction furnaces and oth-
er radio fre quency (RF) sources. Although the 
receiver coil is shielded on five sides to reduce 
the effects of RF noise, the surface facing the 
transmitter is unshielded and therefore suscep-
tible to RF noise. Because RF energy travels 
along a straight line (line-of-sight), position the 
receiver coil or relocate RF sources so they are 
below or out of the direct line-of-sight with the top 
of the receiver. Cables carrying high voltage or 
varying loads must be enclosed in steel conduit, 
grounded at both ends and located at least 4' 

(1.2 m) from the detector antennas.

•  Position the entire search coil assembly so that 

the bottom coil (usually the receiver) is equally 
spaced between the two adjacent idler rollers. 
Center the receiver coil. 

Do not center the 2" x 

2" uprights.

•  The magnetic field generated by the transmitter 

coil induces eddy currents in nearby metal cross 
bracing, stairways, handrails and pipes. These 
eddy currents may cause false tripping if the current 
path intermittently makes contact. Eddy current 
loops can be broken by cutting the conductive 
paths in these structures. Use non-metallic hard-
ware as required to restore structural support. If 
conveyor idlers are used in your application, the 
idlers adjacent to the Search Coil Assembly may 
require modification or isolation to break eddy cur-
rent loops. Refer to the Conveyor Idler Modifica tion 
Diagram (if applicable) for details.

•  If  the  Search  Coil Assembly  is  located  where 

a metal skirt passes through the coils, it must 
be replaced with a five-foot (1.5 m) section of 
non-metallic material (i.e., wood or plastic).

•  Relocate  or  tightly  secure  moving  or  vibrating 

pieces of metal such as cables, conduit and 
piping within 36" (914 mm) of the Search Coil As-
sembly. Remove metallic decking, skirt boards, 
cross brac ing and return idlers below and within 
3' (914 mm) of the center line of the receiver coil 
(upstream and downstream).

C. MOUNTING - SEARCh COIL 
ASSEMBLy

Note the material flow direction arrows match marks 
and other identification on the Detector components 
before beginning work. Please refer to the Frame 
Assembly Diagram for installation

•  Fasten the receiver coil to the material handling 

system. Shim the unit as necessary to provide a 
uniform and sturdy mounting surface. Maintain 
clearance between the coil and any moving ob-
jects. Do not torque, twist or use excessive force 
when fastening the coil to the structure. Do not 
drill or weld the coil

part II - Installation

Содержание 1250 ANALOG

Страница 1: ...ALOG C Installation Operation and Maintenance Instructions ERIEZ MAGNETICS HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES Tramp metal detector model...

Страница 2: ...assure the most efficient and dependable performance of this equipment If there are any questions or comments about the manual please call Eriez at 814 835 6000 for Metal Detector assistance 2004 ERIE...

Страница 3: ...f Contents ERIEZ MODEL 1250 METAL DETECTOR PART I OPERATION DESCRIPTION 4 PART II INSTALLATION 8 PART III START UP CALIBRATION 14 PART IV SYSTEM PROGRAMMING 16 PART V TROUBLESHOOTING 22 PART VI MAINTE...

Страница 4: ...alarm horns belt stop relays alarm beacons etc can then be activated by the switched alarm outputs The Detector is influenced only by change There fore stationary structural members metal belt cores s...

Страница 5: ...receiver coil The distance between the trans mitter and receiver aperture is typically 2 4 51 162 mm greater than the maximum burden depth of the processed material Strong yet lightweight molded fibe...

Страница 6: ...6 Part I Operation Description cont FIGURE 1 MAIN CONTROL ENCLOSURE NEMA 4 4X 7 OR 9...

Страница 7: ...7 Part I Operation Description cont FIGURE 2 ELECTRONIC MODULE...

Страница 8: ...rounded at both ends and located at least 4 1 2 m from the detector antennas Position the entire search coil assembly so that the bottom coil usually the receiver is equally spaced between the two adj...

Страница 9: ...ol Connection Diagram shows where to position each entry Remember to remove all metal shavings when you are finished Use caution to not damage the elec tronics and to ensure that no metal particles en...

Страница 10: ...nt It is recommended that the Clip Detector cable running to the Main Control Enclosure be in stalled in conduit The same conduit that houses the transmitter coil cable may be used Feed the Clip Detec...

Страница 11: ...11 Part II Installation cont FIGURE 3 SWING AWAY FRAME ASSEMBLY FIGURE 4 FIXED FRAME ASSEMBLY...

Страница 12: ...ay solution is supplied by the User The recommended mixture is five 5 fluid ounces 148 cc of colorant Chrome Yellow or other contrasting colors manufactured by Tenneco Chemical or equivalent mixed wit...

Страница 13: ...13 Part II Installation cont...

Страница 14: ...2 will light anytime moving metal is in the sensing field When calibrating the system be careful not to introduce extraneous metal into the field in the form of rings belt buckles keys steel toed sho...

Страница 15: ...uld be periodi cally checked to compensate for shad ing of the con veyor belt Turn the con trol knob to a 0 setting if the Clip Detector is not used D Operation The Detector may be programmed to opera...

Страница 16: ...tramp metal the same size as the piece to be detected and follow the procedures listed below Remove the control knobs and cover of the Elec tronic Module as indicated in Section IV A Set the Metal Se...

Страница 17: ...ay switches S1 4 5 6 7 The locations of these switches are shown in Figure 5 The range of delay times is from 1 seconds to 4 8 seconds as tabulated in Table 1 These switches are set at the factory acc...

Страница 18: ...ode the solid state relay is programmed to oper ate in a Normally ON condition Both outputs can be independently programmed The direct output status indicator No 9 and timed output status indicator No...

Страница 19: ...the Detector can be programmed so the system is disabled during the rest period This means the Detector is prevented from tripping as long as a reset signal is provided either manually on the front p...

Страница 20: ...20 TABLE 6 PROGRAMMING CONTROLS SUMMARY Part IV System Programming cont...

Страница 21: ...21 Part IV System Programming cont...

Страница 22: ...ms were designed Troubleshooting Flow Diagram 1 deals with insuf ficient metal sensitivity This diagram is used if the unit detects metal but is not sensitive enough for the required application or if...

Страница 23: ...23 Part V Troubleshooting cont TABLE 7 ELECTRONICS MODULE STATUS INDICATOR SUMMARY...

Страница 24: ...24 Part V Troubleshooting cont FIGURE 5 PROGRAMMING CONTROLS AND TEST POINT LOCATIONS...

Страница 25: ...25 Part V Troubleshooting cont TROUBLESHOOTING FLOW DIAGRAM 1 INSUFFICIENT METAL SENSITIVITY...

Страница 26: ...26 Part V Troubleshooting cont TROUBLESHOOTING FLOW DIAGRAM 2 FALSE TRIPPING...

Страница 27: ...27 Part VI Maintenance 1 10 Amp Fuse 2 Spare Bulbs 1 1 16 Allen Key Wrench 1 5 64 Allen Key...

Страница 28: ...0 345 4946 Fax 814 838 4960 International Fax 814 833 3348 Web Site http www eriez com e mail eriez eriez com Manufacturing Facilities AUSTRALIA BRAZIL CANADA CHINA INDIA JAPAN MEXICO SOUTH AFRICA UNI...

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