59
REV. 09/2016
HYDRAULIC SYSTEM
7
7.3.2 Faults and Causes
-
-
After replacing the steering motor or carbon
brush, conduction test must be carried out to
the motor (see Section 7.3.3).
After replacing carbon brush, running opera-
tion must be carried out to the carbon brush:
By running the motor with repeated lifting,
letting the carbon brush to be fully running,
making its surface smooth to
fi
t the rotor.
Adjustment
1
Fault
Motor does not rotate
Cause
a. Negative electrode cable
broken;
b. Motor positive and negative
electrode with loose terminals;
c. Armature winding with broken
circuits;
d. Motor bearing damaged and
blocked;
e. Serious wearing of carbon
brush.
2
Fault
Motor speed is turning slow
Cause
a. Insuf
fi
cient voltage of battery;
b. Carbon brush worn or carbon
brush spring pressure
decreases;
c. Bearing wear or lack of
lubricating oil;
d. Armature winding has short
circuit elements;
e. Carbon brush winding grounded.
3
Fault
Motor sometimes can start,
sometimes cannot
Cause
a. Motor positive and negative
electrode with loose terminals
and poor connection;
b. Carbon brush wear and tear;
c. Armature winding has circuit
broken unit.
4
Fault
Motor with abnormal noise or
vibration
Cause
a. Uneven clearance between
stator and rotor;
b. Bearing failures;
c. Loosening
fi
xing screws on
motor housing.
5
Fault
Motor smoking or burning smell
Cause
Stator winding short circuit, motor
burnt
6
Fault
Excessive temperature rise
Cause
a. Stator winding short circuit;
b. Motor positive and negative
electrodes with surface
oxidation, resistance increases
and results in heating;
c. Bearing failure, resulting in
severe heating.
7.3.3 Checking and Testing
Checking
-
Check if the pump motor and appearance of
cables are in good condition, and if the plug
connection is secure;
-
Check if the circuit is connected.
-
Carry out ON/OFF test to motor positive and
negative electrodes with a multimeter:
If connected, the motor is normal;
If not connected:
1) Broken circuits in rotor coils (replace the
motor);
2) Carbon brush wearing, move on to the
next step.
Testing
-
Replace the carbon brush (See Section
7.3.1).
When replacing the carbon brush, replace the
complete set of carbon brushes.
CAUTION
-
Remove the cables on the pump motor;
Содержание EPT20-15ET
Страница 1: ...Service Manual Electric Pallet Truck EPT20 15ETL EPT20 15ET ...
Страница 2: ...Service Manual Electric Pallet Truck EPT20 15ETL EPT20 15ET ...
Страница 10: ...REV 09 2016 TABLE OF CONTENTS ...
Страница 12: ...1 1 1 INFORMATION SPECIFICATIONS ...
Страница 13: ...2 NOTE ...
Страница 19: ...REV 09 2016 INFORMATION SPECIFICATIONS 1 8 ...
Страница 20: ...9 2 2 MAINTENANCE ...
Страница 21: ...10 NOTE ...
Страница 29: ...18 REV 09 2016 MAINTENANCE 2 ...
Страница 30: ...19 3 3 STRUCTURE FUNCTIONS ...
Страница 31: ...20 NOTE ...
Страница 37: ...26 REV 09 2016 STRUCTURE FUNCTIONS 3 ...
Страница 38: ...27 4 4 CHASSIS SYSTEM ...
Страница 39: ...28 NOTE ...
Страница 44: ...33 5 5 DRIVE SYSTEM ...
Страница 45: ...34 NOTE ...
Страница 55: ...44 REV 09 2016 DRIVE SYSTEM 5 ...
Страница 56: ...45 6 6 OPERATING SYSTEM ...
Страница 57: ...46 NOTE ...
Страница 64: ...53 7 7 HYDRAULIC SYSTEM ...
Страница 65: ...54 NOTE ...
Страница 67: ...56 REV 09 2016 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Страница 81: ...70 REV 09 2016 HYDRAULIC SYSTEM 7 ...
Страница 82: ...71 8 8 ELECTRICAL SYSTEM ...
Страница 83: ...72 NOTE ...
Страница 107: ...REV 09 2016 ELECTRICAL SYSYTEM 8 96 ...
Страница 108: ...97 9 9 TROUBLESHOOTING ...
Страница 109: ...98 NOTE ...
Страница 114: ...103 APPENDIX ...
Страница 115: ...104 NOTE ...
Страница 116: ...105 B B SERVICE MANUAL BATTERY ...
Страница 117: ...106 NOTE ...
Страница 126: ...115 C C SCHEDULE ...
Страница 127: ...116 NOTE ...