74
REV. 05/2020
HYDRAULIC SYSTEM
7
7.3.2 Faults and Causes
1
Fault Motor does not rotate
Cause
a. Cable U, V, or W is broken;
b. Loosening connections to cable
U, V or W ;
c. Stator coil open circuit;
d. Motor bearing damage;
e. Speed encoder or its circuit
failure.
2
Fault Motor is rotating in slow speed and
reverse
Cause Cable connection error
3
Fault Motor with abnormal noise or
vibration
Cause
a. Uneven clearance between
stator and rotor;
b. Bearing failures;
c. Loosening fixing screws on
motor housing.
4
Fault Motor smoking or burning smell
Cause Stator winding short circuit, motor
burnt
5
Fault Motor temperature too high,
controller failure
Cause
a. Stator winding short circuit;
b. Motor U, V and W terminals with
surface ;
c. Bearing failure, resulting in
severe heating;
d. Motor cooling duct blockage
with foreign body;
e. Overload.
6
Fault On load, motor speed is turning
slow
Cause
a. Insufficient voltage of battery;
b. Overload;
c. U, V, W terminals with abnormal
voltage input;
d. Speed encoder or its circuit
failure.
Speed Encoder
Removal
-
-
Switch off the truck power connections and
open the battery cover;
Unplug the AMP connector on the speed
encoder (2, Fig3131-40003SM);
-
Unscrew the screw (1,Fig3131-40005SM)
from the drive motor and remove the speed
encoder (2).
Installation
-
Install according to the reverse order of rem-
oval.
1
2
Fig3131-40005SM
Содержание CPD30L1-B
Страница 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Страница 14: ...2 NOTE ...
Страница 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Страница 21: ...9 2 2 MAINTENANCE ...
Страница 22: ...10 NOTE ...
Страница 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Страница 32: ...20 NOTE ...
Страница 39: ...27 4 4 CHASSIS SYSTEM ...
Страница 40: ...28 NOTE ...
Страница 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Страница 47: ...35 5 5 DRIVE SYSTEM ...
Страница 48: ...36 NOTE ...
Страница 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Страница 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Страница 61: ...49 6 6 OPERATING SYSTEM ...
Страница 62: ...50 NOTE ...
Страница 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Страница 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Страница 81: ...69 7 7 HYDRAULIC SYSTEM ...
Страница 82: ...70 NOTE ...
Страница 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Страница 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Страница 101: ...89 8 8 STEERING SYSTEM ...
Страница 102: ...90 NOTE ...
Страница 103: ...REV 05 2020 STEERING SYSYTEM 8 91 Steering System No Name 1 Steering Wheel 2 Displacement Sensor 3 Steering Bridge ...
Страница 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Страница 109: ...97 9 9 ELECTRICAL SYSTEM ...
Страница 110: ...98 NOTE ...
Страница 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Страница 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Страница 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Страница 187: ...175 10 10 TROUBLESHOOTING ...
Страница 188: ...176 NOTE ...
Страница 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Страница 195: ...183 APPENDIX ...
Страница 196: ...184 NOTE ...
Страница 197: ...185 A A SERVICE MANUAL MAST ...
Страница 198: ...186 NOTE ...
Страница 210: ...198 REV 05 2020 SERVICE MANUAL MAST A A2 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 211: ...199 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 221: ...209 REV 05 2020 SERVICE MANUAL MAST A A3 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 222: ...210 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 227: ...215 B B SERVICE MANUAL BATTERY ...
Страница 228: ...216 NOTE ...
Страница 232: ...220 C C SCHEDULE ...
Страница 233: ...221 ...
Страница 235: ......