211
REV. 05/2020
SERVICE MANUAL - MAST
A
A3-4 Lift Cylinder
A3-4.1 Cylinder Removal
Left Cylinder Removal (with mast down)
-
-
-
-
Remove the mast from the chassis according
to Section A3-1;
Lay down the mast with lifting tools (with
outer mast underneath the inner mast), place
sleepers at both ends for supporting;
Disconnect the connections between the tub-
ing (1, Fig3131-60020SM) and three-pass
assembly (2);
Remove the tubing (4) from the three-pass
component (2);
Hydraulic oil may damage truck parts and
contaminate the environment. When removing
joints or tubings, place a clean container under
it for discharge of hydraulic oil.
-
Unscrew the bolt (6, Fig3131-60019SM) and
remove the cylinder clamp (7);
Before going on with the next step, please fix
the cylinder properly first. Be sure to avoid the
falling of cylinder during removal, resulting in
personal injury.
Right Cylinder Removal(with mast down)
-
-
-
Remove the mast from the chassis according
to Section A3-1;
Lay down the mast with lifting tools (with
outer mast underneath the inner mast), place
sleepers at both ends for supporting;
Remove the tubing (1, Fig3131-60020SM) to
make it separate from the direct coupling (3);
Hydraulic oil may damage truck parts and
contaminate the environment. When removing
joints or tubings, place a clean container under
it for discharge of hydraulic oil.
-
Unscrew the bolt (6, Fig3131-60019SM) and
remove the cylinder clamp (7);
Before going on with the next step, please fix
the cylinder properly first. Be sure to avoid the
falling of cylinder during removal, resulting in
personal injury.
Full Free Middle Cylinder
(with mast on the vehicle)
Hydraulic oil may damage truck parts and
contaminate the environment. When removing
joints or tubings, place a clean container under
it for discharge of hydraulic oil.
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
-
-
-
Lower the mast to the bottom, press the
emergency stop switch and disconnect the
key switch;
Remove retaining shelf (see Section A1-5.1);
Block the truck wheels with wooden wedges,
raise the fork carriage for 500mm with lifting
tools, insert wooden block between it and the
ground for supporting;
-
-
-
Loosen the joints (6, Fig3131-60020SM) to
separate the middle cylinder and rigid pipe
assembly (5);
Disconnect the connections between the
tubings (2, Fig3131-60021SM) around the
middle cylinder and rigid pipe assembly (3);
Remove the fork carriage chains according to
Section A3-2.2.2;
-
Remove the three-pass component (2,
Fig3131-60020SM) from the left cylinder.
-
-
Unscrew the mounting bolt (8) from the
bottom of the cylinder;
Unscrew bolt (3) and remove the cylinder (4)
from the mast.
-
-
Unscrew the mounting bolt (8) from the
bottom of the cylinder;
Unscrew bolt (3) and remove the cylinder (5)
from the mast.
Содержание CPD30L1-B
Страница 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Страница 14: ...2 NOTE ...
Страница 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Страница 21: ...9 2 2 MAINTENANCE ...
Страница 22: ...10 NOTE ...
Страница 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Страница 32: ...20 NOTE ...
Страница 39: ...27 4 4 CHASSIS SYSTEM ...
Страница 40: ...28 NOTE ...
Страница 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Страница 47: ...35 5 5 DRIVE SYSTEM ...
Страница 48: ...36 NOTE ...
Страница 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Страница 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Страница 61: ...49 6 6 OPERATING SYSTEM ...
Страница 62: ...50 NOTE ...
Страница 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Страница 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Страница 81: ...69 7 7 HYDRAULIC SYSTEM ...
Страница 82: ...70 NOTE ...
Страница 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Страница 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Страница 101: ...89 8 8 STEERING SYSTEM ...
Страница 102: ...90 NOTE ...
Страница 103: ...REV 05 2020 STEERING SYSYTEM 8 91 Steering System No Name 1 Steering Wheel 2 Displacement Sensor 3 Steering Bridge ...
Страница 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Страница 109: ...97 9 9 ELECTRICAL SYSTEM ...
Страница 110: ...98 NOTE ...
Страница 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Страница 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Страница 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Страница 187: ...175 10 10 TROUBLESHOOTING ...
Страница 188: ...176 NOTE ...
Страница 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Страница 195: ...183 APPENDIX ...
Страница 196: ...184 NOTE ...
Страница 197: ...185 A A SERVICE MANUAL MAST ...
Страница 198: ...186 NOTE ...
Страница 210: ...198 REV 05 2020 SERVICE MANUAL MAST A A2 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 211: ...199 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 221: ...209 REV 05 2020 SERVICE MANUAL MAST A A3 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 222: ...210 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 227: ...215 B B SERVICE MANUAL BATTERY ...
Страница 228: ...216 NOTE ...
Страница 232: ...220 C C SCHEDULE ...
Страница 233: ...221 ...
Страница 235: ......