REV. 05/2020
ELECTRICAL SYSTEM
9
147
Error Message
Possible cause
Fault elimination
Error
Error text
187
LIFT + LOWER
Both the pump requests (LIFT and
LOWER) are active at the same
time.
- Check that LIFT and LOWER
requests are not active at the
same time.
- Check the LIFT and LOWER
input states through the TESTER
function.
- Check the wirings.
- Check if there are failures in the
micro-switches.
- If the problem is not solved,
replace the logic board.
228
TILLER OPEN
Tiller/seat input has been inactive
for more than 30 seconds.
- Activate the tiller/seat input.
- Check the tiller/seat input state
through the TESTER function.
- Check the wirings.
- Check if there are failures in the
microswitches.
- If the problem is not solved,
replace the logic board.
252
WRONG ZERO
At start-up the amplifiers used to
measure the motor voltage sense
voltages above 3 V or below 2 V.
This type of fault is not related to
external components. Replace the
logic board.
250
THERMIC SENS.
KO
The output of the controller thermal
sensor is out of range.
This kind of fault is not related to
external components. Replace the
controller.
62
TH.
PROTECTION
The temperature of the controller
base plate is above 85 °C.
The maximum current is
proportionally decreased with the
temperature excess from 85 °C up
to 105 °C. At 105°C the current is
limited to 0 A.
It is necessary to improve the
controller cooling. To realize
an adequate cooling in case of
finned heat sink important factors
are the air flux and the cooling-
air temperature. If the thermal
dissipation is realized by applying
the controller base plate onto the
truck frame, the important factors
are the thickness of the frame and
the planarity and roughness of its
surface.
If the alarm occurs when the
controller is cold, the possible
reasons are a thermal-sensor
failure or a failure in the logic
board. In the last case, it is
necessary to replace the controller.
Содержание CPD30L1-B
Страница 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Страница 14: ...2 NOTE ...
Страница 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Страница 21: ...9 2 2 MAINTENANCE ...
Страница 22: ...10 NOTE ...
Страница 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Страница 32: ...20 NOTE ...
Страница 39: ...27 4 4 CHASSIS SYSTEM ...
Страница 40: ...28 NOTE ...
Страница 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Страница 47: ...35 5 5 DRIVE SYSTEM ...
Страница 48: ...36 NOTE ...
Страница 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Страница 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Страница 61: ...49 6 6 OPERATING SYSTEM ...
Страница 62: ...50 NOTE ...
Страница 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Страница 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Страница 81: ...69 7 7 HYDRAULIC SYSTEM ...
Страница 82: ...70 NOTE ...
Страница 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Страница 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Страница 101: ...89 8 8 STEERING SYSTEM ...
Страница 102: ...90 NOTE ...
Страница 103: ...REV 05 2020 STEERING SYSYTEM 8 91 Steering System No Name 1 Steering Wheel 2 Displacement Sensor 3 Steering Bridge ...
Страница 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Страница 109: ...97 9 9 ELECTRICAL SYSTEM ...
Страница 110: ...98 NOTE ...
Страница 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Страница 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Страница 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Страница 187: ...175 10 10 TROUBLESHOOTING ...
Страница 188: ...176 NOTE ...
Страница 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Страница 195: ...183 APPENDIX ...
Страница 196: ...184 NOTE ...
Страница 197: ...185 A A SERVICE MANUAL MAST ...
Страница 198: ...186 NOTE ...
Страница 210: ...198 REV 05 2020 SERVICE MANUAL MAST A A2 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 211: ...199 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 221: ...209 REV 05 2020 SERVICE MANUAL MAST A A3 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 222: ...210 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 227: ...215 B B SERVICE MANUAL BATTERY ...
Страница 228: ...216 NOTE ...
Страница 232: ...220 C C SCHEDULE ...
Страница 233: ...221 ...
Страница 235: ......