REV. 05/2020
TROUBLESHOOTING
10
178
10.2 Troubleshooting Solutions of Common Faults
Table 10.1 lists the common faults that may occur and handling
methods. Mainly consists of the following items:
Table 10.1 Troubleshooting of Common Faults
Fault
Fault Symptom
Troubleshooting Order *
Troubleshooting Measures
Power supply
failure
1. Whole vehicle
power outrage
a. Power supply failure
b. Fuse failure
c. Emergency stop switch or circuit
failure
d. Key switch or circuit failure
1. Check the voltage of storage
battery
2. Check the fuses
3. Check key switch and its circuit
4. Check emergency stop switch
and its circuit
Travel Fault
1. Forward and rever-
se moving failures of
the vehicle, but other
functions are normal
a. Parking brake switch and seat
switch or its circuit connection
failure
b. Gearbox failure
c. Travel switch or its circuit
connection failure
d. Drive motor or its circuit
connection failure
e. Controller failure
Controller failure error, carry out
troubleshooting according to the
fault code information on the
instrument.
1) Check if parking brake switch
and seat switch or the connec-
tion of its circuit is normal;
2) Check the gearbox;
3) Check the travel switch and its
connection circuit;
4) Check the drive motor and its
connection circuit;
5) Replace the controller.
2. The vehicle can
travel at low speed,
but cannot travel at
high speed
Failures due to external factors:
a. Motor bearing blocked
b. Gearbox bearing blocked
Failures due to internal factors:
a. Drive motor speed encoder
failure
b. Controller failure
Controller failure error, carry out
troubleshooting according to the
fault code information on the
instrument .
1) Check if the motor rotation is
normal;
2) Check the speed encoder and
its connection circuit;
4) Remove the gearbox, check if
the gear rotation is smooth and
if there is blocking;
5) Replace the controller
*
Carry out trouble shooting in accordance with the order listed
in the table, it can help you quickly identify problems and
resolve accordingly.
Содержание CPD30L1-B
Страница 1: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 2: ...Service Manual Electric Forklift Truck CPD30 35L1 B CPD30 35L1 S ...
Страница 13: ...1 1 1 INFORMATION SPECIFICATIONS ...
Страница 14: ...2 NOTE ...
Страница 20: ...REV 05 2020 INFORMATION SPECIFICATIONS 1 8 ...
Страница 21: ...9 2 2 MAINTENANCE ...
Страница 22: ...10 NOTE ...
Страница 31: ...19 3 3 STRUCTURE FUNCTIONS ...
Страница 32: ...20 NOTE ...
Страница 39: ...27 4 4 CHASSIS SYSTEM ...
Страница 40: ...28 NOTE ...
Страница 46: ...34 REV 05 2020 CHASSIS SYSTEM 4 ...
Страница 47: ...35 5 5 DRIVE SYSTEM ...
Страница 48: ...36 NOTE ...
Страница 49: ...37 REV 05 2020 DRIVE SYSTEM 5 Drive System No Name 1 Drive Wheel 2 Gearbox 3 Drive Motor ...
Страница 55: ...43 REV 05 2020 DRIVE SYSTEM 5 For CPD30 35L1 S see Fig3131 20012SM ...
Страница 61: ...49 6 6 OPERATING SYSTEM ...
Страница 62: ...50 NOTE ...
Страница 68: ...56 REV 05 2020 OPERATING SYSTEM 6 For CPD30 35L1 S Fig3131 30008SM ...
Страница 80: ...68 REV 05 2020 OPERATING SYSTEM 6 ...
Страница 81: ...69 7 7 HYDRAULIC SYSTEM ...
Страница 82: ...70 NOTE ...
Страница 84: ...72 REV 05 2020 HYDRAULIC SYSTEM 7 7 1 1 Hydraulic Schematic Diagram ...
Страница 89: ...77 REV 05 2020 HYDRAULIC SYSTEM 7 ...
Страница 101: ...89 8 8 STEERING SYSTEM ...
Страница 102: ...90 NOTE ...
Страница 103: ...REV 05 2020 STEERING SYSYTEM 8 91 Steering System No Name 1 Steering Wheel 2 Displacement Sensor 3 Steering Bridge ...
Страница 107: ...REV 05 2020 STEERING SYSYTEM 8 95 ...
Страница 109: ...97 9 9 ELECTRICAL SYSTEM ...
Страница 110: ...98 NOTE ...
Страница 183: ...REV 05 2020 ELECTRICAL SYSTEM 9 171 9 13 Electrical Schematic Diagrams CPD30 35L1 B ...
Страница 185: ...REV 05 2020 ELECTRICAL SYSTEM 9 173 9 15 Wiring Harness and Connectors CPD30 35L1 B ...
Страница 186: ...REV 05 2020 ELECTRICAL SYSTEM 9 174 9 16 Wiring Harness and Connectors CPD30 35L1 S ...
Страница 187: ...175 10 10 TROUBLESHOOTING ...
Страница 188: ...176 NOTE ...
Страница 194: ...REV 05 2020 TROUBLESHOOTING 10 182 ...
Страница 195: ...183 APPENDIX ...
Страница 196: ...184 NOTE ...
Страница 197: ...185 A A SERVICE MANUAL MAST ...
Страница 198: ...186 NOTE ...
Страница 210: ...198 REV 05 2020 SERVICE MANUAL MAST A A2 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 211: ...199 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 213: ...201 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 220: ...208 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 221: ...209 REV 05 2020 SERVICE MANUAL MAST A A3 3 Mast Tubing Code Description A1 Lifting Lowering Mast Tubing ...
Страница 222: ...210 REV 05 2020 SERVICE MANUAL MAST A Code Description A3 Right Shift Mast Tubing B1 Left Shift Mast Tubing ...
Страница 226: ...214 REV 05 2020 SERVICE MANUAL MAST A ...
Страница 227: ...215 B B SERVICE MANUAL BATTERY ...
Страница 228: ...216 NOTE ...
Страница 232: ...220 C C SCHEDULE ...
Страница 233: ...221 ...
Страница 235: ......