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1. Pool Arrival and Inspection

The Standard Endless Pool

®

arrives in three packages: a skid of

6 pool panels weighing approximately 850 lbs., a 4' x 8' x 4' high
crate weighing about 1,150 lbs and a pair of 6

5

/

8

" wide steel

reinforcing channels. Most shipping companies will lower the
containers to the ground with a hydraulic lift gate on their truck;
the pool can remain in the containers until you are ready to begin
installation. Please contact our shipping department prior to
shipment to answer any questions you may have. Since every
delivery is slightly different, and depends to a large extent on

site conditions, it is important to speak with our shipping depart-
ment well in advance to reduce the chance of surprises. Please
refer to Tech Bulletin #1 for a detailed discussion of shipping
and the choices available.

Upon arrival, the packages, see Figure 1.1, should be inspected
for external damage. Should there be visible damage, you must
complete a damage-claim report provided by the truck driver.
Please call the Endless Pools shipping department immediately
at (800) 732-8660. The pool components are not damaged by
freezing conditions and may be stored outside under a tarp for
an extended period prior to installation. See Figure 1.2.

To begin installation, or to move pool components, begin
unpacking the pool. Using a hacksaw or tin snips, remove the
steel packing straps encircling the pool panel skid. The wooden
top and sides of the crate may be removed with a phillips-head
screwdriver.

2. Main Drain Outlet 

Most municipalities recognize our pool wall suction fitting as an
appropriate drain however some municipalities, notably in
Florida, may require a main drain outlet in the floor of your
pool. If you know this is a requirement the main drain needs to
be positioned prior to pouring concrete. Refer to Tech Bulletin
#16A for more information. To obtain a main drain please call
your sales person or our Customer Service Department. If you
are installing an Endless Pool on an existing concrete slab and
your municipality requires a main drain outlet in your pool floor
please call our Customer Service Department for details.

3. Assembly of Pool Panels (Overview) 

Bolt the panels together as shown on the video leaving access at
the front of the pool for service. If jets, lights and/or a retractable
security cover are to be installed, outside access to additional
walls will be required. Access requirements are described in the
Technical Bulletins, Technical Specifications and in The
Endless Pool Planning Guide. Packed in the skid of panels is the
Pool Panel Hardware Kit, see Figure 3.1, that contains all of the
pieces necessary to assemble the pool panels and anchor them to
the concrete floor. Also found in the kit is Tech Bulletin #2
describing this simple assembly and a list of all the parts in the
Pool Panel Hardware Kit. 

If anchoring down to the concrete is impractical and you have a
flat-bottom pool, you may have selected optional Tension
Straps. If they were ordered with the pool they would be pack-
aged in the pool crate. Instructions for their use are included in
Tech Bulletin #2.

When an Optional Deeper Endless Pool has been selected, the
panel enclosure will be anchored down to the concrete and there
will be a concrete pad with a formed deeper section inside the
panel enclosure. This is shown well in the Installation Video.
Tech Bulletin #2 also includes instructions for this type of instal-
lation and an order form for a Custom Deeper Pool Liner.

4. Panel Assembly  Instructions 

On a level concrete slab assemble the 6 wall panels. The smooth
wall of each panel should face inward. See Figure 4.1. The front
panel-the panel towards which you will be swimming-has cutouts
for the skimmer, drain, water-return fitting, and 2 hydraulic hoses.
Leave at least 18" of clearance from the front panel surface for the

3

Fig 1.2: Outdoor storage with tarp.

Fig 3.1: Hardware in Panel Kit.

Fig 1.1: Pool crate, panels and channels shown as they will arrive.

Содержание Pools

Страница 1: ...Fully Aboveground Installations Partially In Ground Installations Fully In Ground Installations I N S T A L L A T I O N I N S T R U C T I O N S ...

Страница 2: ...uld be worn during the installation of an Endless Pool Installation Instruction Booklet Information Installation Instructions Table of Contents Pool Arrival and Inspection 3 Main Drain Outlet 3 Assembly of Pool Panels Overview 3 Panel Assembly Instructions 3 Exploded View of Panel Assembly 4 Optional Tension Straps for Flat Bottom Pools 7 Assembly of Pool Panels with a Deeper Pool 8 Installation o...

Страница 3: ... call your sales person or our Customer Service Department If you are installing an Endless Pool on an existing concrete slab and your municipality requires a main drain outlet in your pool floor please call our Customer Service Department for details 3 Assembly of Pool Panels Overview Bolt the panels together as shown on the video leaving access at the front of the pool for service If jets lights...

Страница 4: ...ESE DRAWING DIMENSIONS COMPLY WITH THE NATIONAL SPA AND POOL INSTITUTE SUGGESTED MINIMUM STANDARDS FOR RESIDENTIAL POOLS FOR INFORMATION CONCERNING NSPI MINIMUM STANDARDS WRITE NATIONAL SPA AND POOL INSTITUTE 2111 EISENHOWER AVENUE ALEXANDRIA VA 22314 703 838 0083 1 7 8 9 or 10 LONG ACCESS PANEL 10 GUSSETS 14 GAUGE 3 7 16 X 6 5 16 X 9 3 4 4 OUTSIDE SQ CORNER CAPS 14 GAUGE 1 1 2 X 1 1 2 X 6 7 16 4 ...

Страница 5: ...de corner angles each 39 long See Figures 4 3 and 4 4 Install the 10 gussets at every panel inter section 1 on each side see figure 4 2 and 2 in each of the 4 corners see Figures 4 3 and 4 4 Do not install these gussets between the panels Install the 4 top corner angles in each of the 4 corners See Figures 4 3 and 4 4 Loosely bolt together the entire enclosure see Figures 4 5 and 4 6 then check th...

Страница 6: ...aight Then measure both diagonals See Figure 4 11 Shift the panels by pushing at the corners until the differ ence is less than 1 8 Care should be taken to ensure that the pool is square before securing the panels to the concrete The bottom flange of each panel has pre drilled holes to accept the 3 8 x 3 anchor bolts provided See Figures 4 12 and 4 13 An absolute minimum of 10 anchor bolts are req...

Страница 7: ...ist the hydrostatic force of the water in the pool Assemble the panels as described above placing the Tension Straps under the bottom flange The vertical lip of the bottom flange of each panel has pre punched holes to accept the 3 8 nuts and bolts which are used to secure the tension straps See Figure 5 3 This is the same hardware used to bolt the panel enclosure together The Tension Straps should...

Страница 8: ...e be installed correctly so that your custom liner will fit Please refer to Tech Bulletin 2 for details of the deeper area EPI will make a liner only after receiving a completed copy of the Liner Order Form which is typically filled out once the pan els are installed This Order Form should be completed in full and faxed to EPI Customer Service at 610 497 8693 Allow 3 weeks for delivery of the cust...

Страница 9: ...each side needs to be trimmed to length Self drilling fasteners are included in the kit along with a nut driver attachment for your drill If you have purchased the optional 8 Aluminum Coping which has a liner hanger built into it please refer to Section 14 and Technical Bulletin 4B prior to proceeding with your assembly If you have purchased the optional Bullnose Coping which has a liner hanger bu...

Страница 10: ...n the System Control Board box with the thru wall fittings to be installed on the front wall of the pool See Figure 9 1 Attach the Valve Assembly to the top flange of the front panel as shown in the video This valve controls the amount of hydraulic fluid reaching the hydraulic motor thereby determining the speed of the water current The Valve Assembly is attached to the pool with self drilling fas...

Страница 11: ... it is best not to undertake coping installation and a variety of external carpentry and fin ishing tasks with the pool filled with water many people choose to do that work now 11 Options An Endless Pool is usually customized to meet the needs of the end user Pools of different lengths and widths are selected as well as deeper pools as described previously Naturally the installation will vary depe...

Страница 12: ...Tech Bulletin 4B The coping system is delivered with your pool It may be ordered later and shipped by UPS groundtrack for an additional shipping charge The kit s weight depends on the pool size and comes in 5 boxes Each coping kit contains pre fabricated corners and straight aluminum pieces cut to match your pool size The 8 wide pro file of the coping makes it ideally suited for pools which are fr...

Страница 13: ...ng the PVC cleaner and PVC cement you received in your plumbing kit glue the second piece of pipe into the open end of the coupling For pools larger than 8 x 16 a larger solar blanket is available by request and shipped via UPS Alternatively the roller mechanism from the retractable security cover may be used in conjunction with a length of 3 diameter PVC pipe to roll up the blanket This optional ...

Страница 14: ...e on the power unit Alternatively the optional Swim Current Gauge may be plumbed into the high pressure hydraulic line and the pressure may be read poolside in PSI Pounds per Square Inch See Figure 20 1 This pressure will correlate with swim current speed The correlation however is inexact and will change as the hydraulic fluid heats up Pressure is a good way to set the repeatable speed of the mac...

Страница 15: ...ural Gas or Propane Gas Heater When Natural Gas or Propane Gas is available a Natural Gas or Propane Gas Heater is usually a less expensive alternative for heating the pool To properly consider this option review the owners manual describing the Raypak 50 000 BTU Electronic Ignition Natural Gas or Propane Gas Heater available from Endless Pools Inc This manual is included in its entirety in Tech B...

Страница 16: ...filter free of construction debris Vacuum the pool floor carefully and make sure there are no sharp bumps that might damage the liner Take special care to remove any metal chips that may have fallen on the floor Install the protective felt underlayment on the floor of the pool The felt kit comes in a box with the four foam corners a can of spray adhesive and Tech Bulletin 15 See Figure 30 1 The fe...

Страница 17: ...ve all tape and the vacuum hose Continue building the interior stainless steel portion of the pool as outlined in the Owner s Manual installation instructions Included in the box with the liner are No Diving signs Please post these in prominent locations around the pool The Endless Pool is shallow and must never be used for diving Diving into the pool is a very serious hazard and these stickers ar...

Страница 18: ...tting the liner Put them aside for the moment They should not be installed until more water is in the pool which will push the liner back in the corners Once the stainless steel is in and the holes are lining up you may continue filling the pool while you work Stop filling three inch es below the lowest thru wall connection Once all the screws are tight secure the front housing with the grab bar b...

Страница 19: ... the moment you may replace the round safety strainer fitting with a threaded plug with O ring This will allow you to continue filling the pool before completing the plumbing of the Water Quality System Before starting up be sure to remove these plugs and replace them with the appropriate threaded pieces Above the suction thru wall are two thru walls for two hydraulic hoses The thru wall assembly ...

Страница 20: ... fitting as shown in Tech Bulletin 3 in order to reduce the suction hazard and protect the pump in the event that the sys tem is kept on with the water low The final protection against suction hazard is the stainless steel triangular shroud which installs over these inline fittings at the end of the installation See Figure 33 13 Plumb the skimmer as described in the manufac turer s literature in t...

Страница 21: ... is important The pump and filter are pre plumbed and fasten securely to the plastic base with 3 8 bolts and self drilling fasteners The com ponents can be assembled to suit your specific site but they are generally installed as shown in the drawing in Tech Bulletin 16 The heater can be located anywhere downstream of the fil ter When the standard 5 5 KW electric heater is used it may be installed ...

Страница 22: ...ound this limitation some will install the electric heater on a shelf above the equip ment or add a flow switch The gas heaters also have pressure switches and theoretically the same limitations When wired as described above however the electronic ignition will be deprived of power when the pump timer receptacle is off and the pressure switch is redundant Call Customer Service about these elevatio...

Страница 23: ...r Unit 39 Adding Hydraulic Fluid Fill the reservoir on the Power Unit using all of the oil provid ed See Figure 39 1 Endless Pools Inc supplies a special non petroleum fluid created for this application and this equip ment Do not use a substitute hydraulic fluid Extra hydraulic fluid is provided for longer hose runs Any excess fluid should be retained for future use Tech Bulletin 25 describes this...

Страница 24: ... This DVD explains in animated form various aspects of plan ning an Endless Pool Learn how to address humidity con cerns in an indoor pool or see how a deeper pool can enhance your exercise options ImproveYour Swim Terry Laughlin founder of Total Immersion guides you through some of the basic Total Immersion techniques in an Endless Pool Endless Pool Planning Video PBS host Richard Trethewey and O...

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