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Empire Comfort Systems MILLIVOLT STANDING PILOT DVX36FP31LN-4, Инструкция по установке и руководство пользователя, Страница: 2 / 92

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31449-14-0116

Page 2

TABLE OF CONTENTS

IMPORTANT SAFETY INFORMATION ............................................................................................................................................ 3

SAFETY INFORMATION FOR USERS OF LP GAS ........................................................................................................................ 4

REQUIREMENTS FOR MASSACHUSETTS ................................................................................................................................... 5

INTRODUCTION .............................................................................................................................................................................. 6

SPECIFICATIONS ............................................................................................................................................................................ 7

SPECIAL VENT SYSTEMS .............................................................................................................................................................. 7

VENT SYSTEM IDENTIFICATION ................................................................................................................................................... 8

FIREPLACE DIMENSIONS .............................................................................................................................................................. 9

CLEARANCES................................................................................................................................................................................ 10

LOCATING FIREPLACE ..................................................................................................................................................................11

GAS SUPPLY ................................................................................................................................................................................. 12

INSTALLATION ..........................................................................................................................................................................13-16

VENTING FIREPLACE - TOP....................................................................................................................................................17-19

EXAMPLES - TOP VENT RUN ....................................................................................................................................................... 20

VENT CLEARANCES ..................................................................................................................................................................... 21

VENTING FRAMING AND FINISHING ......................................................................................................................................22-23

TERMINATION CLEARANCES ...................................................................................................................................................... 24

HORIZONTAL TERMINATION ........................................................................................................................................................ 25

VERTICAL TERMINATION ........................................................................................................................................................26-27

DVVK-4FV DIRECT VENT TERMINATION KIT ........................................................................................................................ 28-34

DVVK-4F FLEX VENT INSTRUCTIONS ........................................................................................................................................ 35

DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS .......................................................................................................... 36-38

DVVK-5F FLEX VENT INSTRUCTIONS ........................................................................................................................................ 39

PROPANE/LP GAS CONVERSION SETTINGS ............................................................................................................................ 40

LOG IDENTIFICATION ..............................................................................................................................................................41-42

LOG PLACEMENT (13 LOG SET) ............................................................................................................................................43-58

MILLIVOLT SYSTEM OPERATING INSTRUCTIONS ............................................................................................................... 59-60

MILLIVOLT STANDING PILOT WIRING DIAGRAM ....................................................................................................................... 61

MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS ......................................................................................................... 62

MILLIVOLT STANDING PILOT TROUBLESHOOTING .................................................................................................................. 63

DIRECT IGNITION LIGHTING INSTRUCTIONS ............................................................................................................................ 64

DIRECT IGNITION WIRING DIAGRAM ......................................................................................................................................... 65

OPTIONAL REMOTE CONTROL ................................................................................................................................................... 65

INITIAL START UP GAS LINE PURGE .......................................................................................................................................... 66

DIRECT IGNITION TROUBLESHOOTING .................................................................................................................................... 66

DIRECT IGNITION PROPANE/LP GAS CONVERSION ................................................................................................................ 67

IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS .......................................................................................................... 68

IPI ELECTRONIC SYSTEM WIRING DIAGRAM ........................................................................................................................... 69

INTERMITTENT PILOT LIGHTING INSTRUCTIONS .................................................................................................................... 70

INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING ...................................................................................... 71-73

RF OPERATING INSTRUCTIONS ................................................................................................................................................. 74

RF MAINTENANCE INSTRUCTIONS ............................................................................................................................................ 75

RF WIRING DIAGRAM ................................................................................................................................................................... 76

RF STANDING PILOT LIGHTING INSTRUCTIONS ...................................................................................................................... 77

MAINTENANCE AND SERVICE ..................................................................................................................................................... 78

PARTS LIST - DVX36FP(3,5,7,9) ..............................................................................................................................................79-80

PARTS LIST - DVX42FP(3,5,7,9) ..............................................................................................................................................81-82

PARTS VIEW .................................................................................................................................................................................. 83

MASTER PARTS DISTRIBUTOR LIST .......................................................................................................................................... 84

HOW TO ORDER REPAIR PARTS ................................................................................................................................................ 84

FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION ............................................................................................. 85-86

JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS ......................................................................................................... 86

ACCENT LAMP .............................................................................................................................................................................. 87

ACCESSORIES .............................................................................................................................................................................. 88

QUICK REFERENCE GUIDE ....................................................................................................................................................89-90

APPLIANCE SERVICE HISTORY .................................................................................................................................................. 91

WARRANTY .................................................................................................................................................................................... 92

SECTION PAGE

Содержание MILLIVOLT STANDING PILOT DVX36FP31LN-4

Страница 1: ...ZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or an...

Страница 2: ...LOT WIRING DIAGRAM 61 MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS 62 MILLIVOLT STANDING PILOT TROUBLESHOOTING 63 DIRECT IGNITION LIGHTING INSTRUCTIONS 64 DIRECT IGNITION WIRING DIAGRAM 65 OPTIONAL...

Страница 3: ...duals out of the room and away from hot surfaces A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of...

Страница 4: ...ights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption...

Страница 5: ...ions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum...

Страница 6: ...ral Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York N Y 10036 Any alteration of the original design insta...

Страница 7: ...1 101mm 43 3 8 1 101mm 43 3 8 1 101mm 43 3 8 1 101mm Depth 19 7 8 505mm 19 7 8 505mm 19 7 8 505mm 19 7 8 505mm Gas Inlet Shutoff Valve Pipe 1 2 NPT 1 2 NPT 1 2 NPT 1 2 NPT Venting Size 5 x 8 5 x 8 5 x...

Страница 8: ...Vent Fireplace Vent Kit Thru the wall 5 to 13 3 4 inch wall thickness Special DV Vent Kits for DVX42 Available from Empire Comfort Systems Inc dealers DVVK 5RP Direct Vent Fireplace Vent Kit for Rear...

Страница 9: ...2FP A 34 3 4 882 7 mm 34 3 4 882 7 mm B 39 990 6 mm 43 1092 2 mm C 19 7 8 505 mm 19 7 8 505 mm D 25 635 mm 25 635 mm E 36 914 4 mm 40 1016 mm G 26 1 2 673 1 mm 26 1 2 673 1 mm H 40 3 4 1035 1 mm 40 3...

Страница 10: ...ure 6 CLEARANCES Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing Edge 6 152 mm Note A See Figure 5 for maximum mantel depth Note B See Figure 5 for mini...

Страница 11: ...et See details in Venting Section When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular...

Страница 12: ...readed joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for...

Страница 13: ...4 mark and drill two 1 8 holes into fireplace side at appropriate depth See Figure 10A 4 Use eight 1 2 hex head screws supplied in hardware package to screw through slotted holes in nailing flange an...

Страница 14: ...needed can be applied as facing to the fireplace surround Flush Mount Mantel Installation The fireplace must extend 3 4 beyond finished wall surface when using a flush mount mantel Refer to Figure 13...

Страница 15: ...ed The appliance can be mounted on any of the following surfaces 1 A flat hard combustible burnable surface 2 A raised wooden platform 3 Fourcornersupports Example Four concretemasonryblocks These sup...

Страница 16: ...MINIMUM VENT CAP 6 152mm MINIMUM WALL FIRESTOP THIMBLE C A B C 6 152mm 11 1 4 286mm to 12 3 4 324mm 4 3 4 121mm to 6 1 4 159mm 9 229mm 14 1 4 362mm to 15 3 4 400mm 7 3 4 197mm to 9 1 4 235MM 12 305mm...

Страница 17: ...not exceed 14 5 feet Special Note For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are...

Страница 18: ...evel a snorkel kit is recommended It allows installation depth down to 7 178mm below grade level The 7 178mm is measured from the center of the horizontal vent pipe as it penetrates through the wall E...

Страница 19: ...id any extra framing All vent kit pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole After the fireplace has been positioned in its permanent locati...

Страница 20: ...31449 14 0116 Page 20 Figure 27 Figure 28 Figure 29 Example H2 3ft H3 1ft 4ft 90 90 90 6ft V1 21ft H 10ft V 21ft EXAMPLES TOP VENT RUN...

Страница 21: ...from the center line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combustion air inlet to any oth...

Страница 22: ...e Attention Wall firestop hole is off set towards bottom of wall opening Secure with nails or screws Continue the vent run through the firestop See Figure 32 WALL FIRESTOP HOLE IS OFF SET TOWARDS BOTT...

Страница 23: ...B A Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Figure 33 A B NAILS 4 REQUIRED CEILING FIRESTOP Vent Size A B 6 5 8 10 10 8 10 1 2 10 1 2 Figure 34 NAILS 4 REQUIRED CEILING FIRESTOP A B Vent Size A B 6...

Страница 24: ...ictly adhered to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the to...

Страница 25: ...l NOTICE Woodscrewscanandshouldbereplacedwithappropriate fasteners for use on stucco brick concrete or other types of siding CAUTION If exterior walls are finished with vinyl siding or materials that...

Страница 26: ...rees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem Figure 39 When termin...

Страница 27: ...tions are not substitutes for the requirements of local building codes Therefore your local building codes must be checked to determine the requirements for these steps NOTE When installing this vent...

Страница 28: ...e fireplace or flue with insulation or other materials Any horizontal run must have a 1 4 rise for every one foot of run towards the vent termination The vent above the roof must terminate vertically...

Страница 29: ...K 25 25 Flex extension kits The extension kits include connection hardware Installation of the Vertical Flex Termination Kit WARNING Ensure that the venting system exits the structure through the roof...

Страница 30: ...p thimble assembly The opening must measure a minimum of 9 1 2 x 9 1 2 square See Fig ure 42 Figure 42 5 Next determine the location for the cutout in the roof opening This opening must be large enoug...

Страница 31: ...stem may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down through the roof opening and firestop thimble assembly installed in steps 4 through...

Страница 32: ...minimum be tween supports then the roof flashing can be installed See Figure 48 Figure 48 20 Install the roof flashing and seal using common constructions practices 21 An additional storm collar band...

Страница 33: ...FLUE CONNECTOR 7 DIA ADAPTER COLLAR WITH GASKET CLAMPS DIRECT VENT FIREPLACE NOTE DVVK 4FV KIT MAXIMUM HEIGHT INCLUDING FIREPLACE IS 13 TO EXTEND VENT RUN AN ADDITIONAL VENT EXTENSION KIT IS NECESSARY...

Страница 34: ...meter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7...

Страница 35: ...ireplace Replace this collar with the 7 diameter Flex Vent adapter collar provided with the vent kit 4 Slide the Flex Vent flue pipe into the Outer Flex Vent pipe 5 Install the Wall Firestop Thimble a...

Страница 36: ...or wall a 7 178mm diameter hole needs to be cut Measure the total wall thickness to determine whether or not the extension thimble is to be used If the combustible wall depth is over 5 3 8 137mm then...

Страница 37: ...et tube mounting plate onto end of rigid venting system to correct posi tion Fasten the outside mounting plate to the vinyl siding kit or wall with 10 x 1 1 2 screws Ensure upward slope 11 From inside...

Страница 38: ...high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Continue with Step 13 PARTS LIST INDEX NUMBER PART NUMBE...

Страница 39: ...in the fireplace manual to determine the proper height and size of the vent opening The minimum opening should be 10 wide by 12 high The minimum combustible clearance from the horizontal vent is 1 fro...

Страница 40: ...TINGS Model AIR SHUTTER SETTINGS BURNER ORIFICE Opening A Propane LP Orifice DVX36 FULL OPEN 1 65 MM DVX42 FULL OPEN 1 80 MM Figure 63 A REGULATOR FITTING NOTE STAMPED WITH GAS TYPE SET FOR USE Maxitr...

Страница 41: ...31449 14 0116 Page 41 DVX 36 42 FP LOG IDENTIFICATION Log Description Part Number Front View Top View Log A R9228 Log B R9222 Log C R9227 Log D R9372 Log E R9225 Log F R9229...

Страница 42: ...31449 14 0116 Page 42 DVX 36 42 FP LOG IDENTIFICATION continued Log Description Part Number Front View Top View Log G R9223 Log H R9373 Log I R9230 Log J R9231 Log K R9232 Log L R9224 Log M R9226...

Страница 43: ...ly with soap and water to remove any traces of fiber The positioning of logs is critical to safe and clean operation of this fireplace Sooting and other problems may result if the logs are not properl...

Страница 44: ...31449 14 0116 Page 44 LOG PLACEMENT 5 Place Log B onto log shelf on the burner ensuring pins go into holes on bottom of log See image below...

Страница 45: ...31449 14 0116 Page 45 LOG PLACEMENT 6 Place Log C on far left burner pin The lip of the log will hang off the side of the burner See image below...

Страница 46: ...31449 14 0116 Page 46 LOG PLACEMENT 7 Place Log D on second and third pins from left side of the burner as shown below...

Страница 47: ...31449 14 0116 Page 47 LOG PLACEMENT 8 Place Log E on fourth and fifth pins from the left side of the burner as shown below...

Страница 48: ...31449 14 0116 Page 48 LOG PLACEMENT 9 Place Log F on far right burner pin The lip of the log will hang off the side of the burner as shown below...

Страница 49: ...31449 14 0116 Page 49 LOG PLACEMENT 10 Place Log G onto Log C pin The end of Log G will rest on firebox bottom as shown below...

Страница 50: ...31449 14 0116 Page 50 LOG PLACEMENT 11 Place Log H onto Log A pin with Y branches resting on Logs D and E See image below...

Страница 51: ...31449 14 0116 Page 51 LOG PLACEMENT 12 Place Log I on the two left pins of Log B as shown below...

Страница 52: ...31449 14 0116 Page 52 LOG PLACEMENT 13 Place Log J on third and fourth pins from the left on Log B The Y branch will rest on Log H as shown below...

Страница 53: ...31449 14 0116 Page 53 LOG PLACEMENT 14 Place Log K on far right pin of Log B as shown below...

Страница 54: ...449 14 0116 Page 54 LOG PLACEMENT 15 Place Log L between third and fourth grates on the burner The short Y branch will point left and the bottom of the Y will rest on the firebox bottom See image belo...

Страница 55: ...31449 14 0116 Page 55 LOG PLACEMENT 16 Place Log M on the fifth grate from the left with the top resting on Log K as shown below...

Страница 56: ...31449 14 0116 Page 56 LOG PLACEMENT 17 The log assembly is now complete...

Страница 57: ...o secure top louver 22 Close bottom louver Lift slightly to engage the end tabs into the slots in fireplace sides to close louver panel Figure 65 ATTENTION Do not place decorative rock on logs or on b...

Страница 58: ...Bottom Left Log D R9372 Bottom Left Center Log E R9225 Bottom Right Center Log F R9229 Bottom Right Log G R9223 Front Left Log H R9373 Center Log I R9230 Top Left Log J R9231 Top Center Log K R9232 To...

Страница 59: ...two minutes before you turn the gas control knob from the PILOT position to the ON position This time period allows the millivolts electrical current to build up to a sufficient level allowing the gas...

Страница 60: ...eries fail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred st...

Страница 61: ...OTE OFF ON SWITCH REMOTE OFF ON THERMOPILE IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT GAS VALVE THERMOCOUPLE RE...

Страница 62: ...ired setting A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before lighting smell all around the appliance area for gas Be sure...

Страница 63: ...ionsfromthethermopileatthegas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals o...

Страница 64: ...SULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE 1 STOP Read the safety information above 2 Turn off all electric power to the appliance 3 Open bottom louver assembly or open the valve acc...

Страница 65: ...2 Flashes 3 unsuccessful ignition trials 3 Flashes Main burner flame failed 4 times during a single heating cycle 4 Flashes Interrupt power for 5 seconds to reset control Steady Flash Flame detected...

Страница 66: ...niter continues to spark for several seconds and then locks out module will show two blinks on indicator light Disconnect power to fireplace junction box and check that the Hot Black wire is connected...

Страница 67: ...t Be careful as you remove main burner in order to protect the electrodes from being damaged 10 Remove air shutter from orifice fitting 11 Remove natural gas main burner orifice from orifice fitting 1...

Страница 68: ...ds it is recommended that the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pr...

Страница 69: ...t be performed by a qualified installer service agency or the gas supplier IPI ELECTRONIC SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be replaced it must be repla...

Страница 70: ...rmation LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or los...

Страница 71: ...roubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or opt...

Страница 72: ...he electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Chec...

Страница 73: ...ase and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure...

Страница 74: ...is in the OFF position the appli ance will operate from an appliance mounted rocker switch 3 or optional wall switch connected to the two BROWN wires on the Control Module 3 When the remote off switch...

Страница 75: ...f any physical damage such as bent terminals missing parts stripped threads or evidence of exposure to excessive heat Follow the operating instructions provided by the manufacturer of your heating app...

Страница 76: ...1449 14 0116 Page 76 Figure 74 RF WIRING DIAGRAM NOTICE For RF Fireplace models with Premium Multi Function Remote Control Refer to the separate instructions for operation of the remote control system...

Страница 77: ...bottom louver assembly 3 Locate On Off gas cock and turn clockwise to OFF Do not force 4 Close bottom louver assembly RF STANDING PILOT LIGHTING INSTRUCTIONS 1 STOP Read the safety information above...

Страница 78: ...ive household cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances presen...

Страница 79: ...9342 R9342 R9342 Accent Lamp Bezel 17 R9390 R9390 R9390 R9390 Accent Lamp Wire Harness 19 R9942 R9942 R9377 R9942 Wire Assembly 20 10088 10088 10088 N A Rheostat Bracket 21 18879 18879 18879 N A Rheos...

Страница 80: ...94 23694 Air Shutter Shield 55 29382 Module Tray 57 Cord Set 58 R7615 R11034 Wire Harness 59 R8144 R11127 R11007 Control Module 60 R7616 R11128 R10419 AC Adapter 61 R11122 R10418 Battery Back up 62 R1...

Страница 81: ...R9342 R9342 R9342 Accent Lamp Bezel 17 R9390 R9390 R9390 R9390 Accent Lamp Wire Harness 19 R9377 R9942 R9377 R9942 Wire Assembly 20 10088 10088 10088 N A Rheostat Bracket 21 18879 18879 18879 N A Rhe...

Страница 82: ...694 Air Shutter Shield 55 29382 Module Tray 57 R7615 Cord Set 58 R8144 R11034 Wire Harness 59 R7616 R11127 R11007 Control Module 60 R11128 R10419 AC Adapter 61 R11122 R10418 Battery Back up 62 R10416...

Страница 83: ...31449 14 0116 Page 83 PARTS VIEW Note Refer to page 45 when ordering logs...

Страница 84: ...n be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number a...

Страница 85: ...d plug into junction box 9 Close bottom louver on fireplace 10 Installation of FBB4 variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in acc...

Страница 86: ...N INSTALLED MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 LATEST EDITION Afactory installed junction box...

Страница 87: ...can now be accessed Note Do not handle the lamp bulb with bare fingers protect with clean dry cloth The lamp will pull straight out of the socket When re installing ensure integrity of gasket seal THE...

Страница 88: ...hat your dealer can furnish contact Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62220 2623 DECORATIVE ACCESSORIES Decorative Louver Mission Decorative Louver Arch Decorat...

Страница 89: ...med coffee bricks with charcoal mortar in running bond courses plus an accent band of diagonal bricks Clearance to Combustibles Back 0 0 mm Side 0 0 mm Floor 0 0 mm Top Stand off 0 0 mm Top Framing Ed...

Страница 90: ...imensions Dimension DVX36FP DVX42FP A 34 3 4 882 7mm 34 3 4 882 7 B 39 990 6mm 43 1092 2mm C 19 7 8 505mm 19 7 8 505mm D 25 635mm 25 635mm E 36 914 4mm 40 1016mm G 26 1 2 673 1mm 26 1 2 673 1mm H 40 3...

Страница 91: ...31449 14 0116 Page 91 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Страница 92: ...he appliance A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages...

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