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Empire Comfort Systems DVP36FP30N-5, Инструкция по установке и руководство пользователя, Страница: 2 / 80

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39358-3-1019

Page 2

Important Safety Information .........................................................................................................................................................3
Safety Information for Users of Propane Gas................................................................................................................................4
Requirements for Massachusetts ..................................................................................................................................................5
Introuduction ..................................................................................................................................................................................6
Specifications ................................................................................................................................................................................7
Vent System Identification .............................................................................................................................................................8
Special Vent Systems ....................................................................................................................................................................8
Fireplace Dimensions ....................................................................................................................................................................9
Clearances ..................................................................................................................................................................................10
Locating Fireplace .......................................................................................................................................................................11
Gas Supply ..................................................................................................................................................................................12
Installation ............................................................................................................................................................................. 13-16
Venting Fireplace - Top .......................................................................................................................................................... 17-19
Examples - Top Vent Run ............................................................................................................................................................20
Venting Fireplace - Rear (Natural Gas Models Only) ..................................................................................................................21
Examples - Rear Vent Run ..........................................................................................................................................................22
Rear Vent Conversion .................................................................................................................................................................23
Vent Clearances ..........................................................................................................................................................................24
Framing and Finishing ........................................................................................................................................................... 25-26
Termination Clearances ...............................................................................................................................................................27
Horizontal Termination .................................................................................................................................................................28
Vertical Termination ............................................................................................................................................................... 29-30
DVVK-4F Flex Vent Instructions ..................................................................................................................................................31
DVVK-4FV Direct Vent Termination Kit .................................................................................................................................. 32-38
DVVK-4RE Vent Kit Installation Instructions.......................................................................................................................... 39-41
Propane Gas Conversion ............................................................................................................................................................42
Log Placement (4 Log Set) ..........................................................................................................................................................43
Millivolt System Operating Instructions.................................................................................................................................. 44-45
Millivolt System Standing Pilot Wiring Diagram ...........................................................................................................................46
Millivolt System Standing Pilot Lighting Instructions....................................................................................................................47
Millivolt System Standing Pilot Troubleshooting ..........................................................................................................................48
IPI Electronic System Operating Instructions ..............................................................................................................................49
IPI Electronic System Wiring Diagram.........................................................................................................................................50
Intermittent Pilot Lighting Instructions..........................................................................................................................................51
Intermittent Pilot Control System Troubleshooting ................................................................................................................ 52-54
Remote Control Operating Instructions ................................................................................................................................. 55-60
Remote Control Wiring Diagram..................................................................................................................................................61
Remote Control Pilot - Lighting Instructions ................................................................................................................................62
Remote Control System Troubleshooting .............................................................................................................................. 63-64
Maintenance and Service ...................................................................................................................................................... 65-67
Parts List................................................................................................................................................................................ 68-69
Parts View ...................................................................................................................................................................................70
Master Parts Distributor List ........................................................................................................................................................71
How To Order Repair Parts .........................................................................................................................................................71
FBB4 Optional Variable Speed Blower Installation ................................................................................................................ 72-73
Junction Box Wiring Installation Instructions ...............................................................................................................................74
Optional Brick Liner Installation Instructions................................................................................................................................74
Accessories .................................................................................................................................................................................75
Quick Reference Guide ......................................................................................................................................................... 76-77
Appliance Service History............................................................................................................................................................78
Warranty ......................................................................................................................................................................................79

tABLe oF CoNteNtS

SeCtIoN PAGe

Содержание DVP36FP30N-5

Страница 1: ...store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical sw...

Страница 2: ...Set 43 Millivolt System Operating Instructions 44 45 Millivolt System Standing Pilot Wiring Diagram 46 Millivolt System Standing Pilot Lighting Instructions 47 Millivolt System Standing Pilot Trouble...

Страница 3: ...tended for use with glass doors or equivalent shall emphasize that the appliance is not for use with glass doors 11 Where applicable provide a means by which the consumer can identify the barrier such...

Страница 4: ...rm service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of Propane Gas Odor fade due to oxidation by rust or adsorption on wal...

Страница 5: ...sions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimu...

Страница 6: ...h the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York...

Страница 7: ...y 18 000 KWH Maximum 7 3 Minimum 5 2 Orifice 41 P256 Air Shutter Opening 1 8 DVP36 PROPANE Models Input Btu hr Maximum 27 000 Btu hr Minimum millivolt only 21 000 KWH Maximum 7 9 Minimum 5 2 Orifice 1...

Страница 8: ...throughout the path of the venting system Determine if the fireplace is to be vented out the top or out the rear NOTICE Some fireplaces cannot be vented out the rear of the fireplace Determine how the...

Страница 9: ...9 Page 9 Figure 2 DIMENSION A 39 990 mm B 36 914 mm C 25 1 16 637 mm D 37 5 8 956 mm E 34 3 4 857mm F 19 7 8 505 mm G 26 1 2 673 mm H 7 1 8 181 mm I 27 686 mm J 13 1 2 343 mm K 12 3 4 324 mm FIREPLACE...

Страница 10: ...ee Figure 5 for minimum height above unit Figure 3 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can i...

Страница 11: ...et See details in Venting Section When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 6 inches clearance must be maintained from the perpendicular...

Страница 12: ...resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections...

Страница 13: ...fireplace side at appropriate depth Bend standoff tabs as needed to move fireplace flush with facing material See Figure 10A 4 Use eight 1 2 hex head screws supplied in hardware package to screw throu...

Страница 14: ...n firebox After installing firebox into framing the finished wall surface must cover the three inch opening above the firebox Note For finishing to top of fireplace refer to Figure 15 DVP36 A 37 3 4 9...

Страница 15: ...e is completely positioned and installed These include the direct vent system gas piping for the appliance and the electrical wiring If the fan option is used The appliance can be mounted on any of th...

Страница 16: ...C 6 11 1 4 to 12 3 4 4 3 4 to 6 1 4 9 14 1 4 to 15 3 4 7 3 4 to 9 1 4 12 17 1 4 to 18 3 4 10 3 4 to 12 1 4 Figure 19 Corner installation TOP 90 elbow to horizontal out the wall Propane and Natural Mo...

Страница 17: ...Note For each 45 degree elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 45cm This does not apply if the 45 degree elbows are installed on the vertical par...

Страница 18: ...ge to be installed around the termination area TYPICAL BASEMENT INSTALLATION Figure 23 Examples of possible venting systems using one 90 elbow Eight feet is listed as minimum vertical vent run with 20...

Страница 19: ...pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole After the fireplace has been positioned in its permanent location the hole through the exterior...

Страница 20: ...39358 3 1019 Page 20 Figure 29 Figure 30 Figure 31 EXAMPLES TOP VENT RUN...

Страница 21: ...ceed 12 feet 3 inches EXAMPLE B If the vertical dimension from the floor of the unit is 6 feet 9 inches the horizontal run to the outer wall flange must not exceed 6 feet 6 inches SpecialNote Foreach4...

Страница 22: ...39358 3 1019 Page 22 EXAMPLES REAR VENT RUN Nat models only Figure 33 Maximum Length H1 24 Nat models only Figure 34 Maximum Length H1 24 Nat models only Figure 35 Nat models only Figure 36...

Страница 23: ...ill be used to close the top flue and inlet openings 3 Insert the insulation retainer bracket and insulation into the top flue pipe before reinstalling the flue cover plate over the top flue with 4 sc...

Страница 24: ...tance of 2 feet 61 cm from the center line of the terminal 24 in 61 cm 24 in 61 cm L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m 7 ft 2 13 m E Clearance to...

Страница 25: ...d hole previously cut See Figure 39 Secure firestops with nails or screws Continue the vent run through the firestops 11 297 mm MIN 9 1 8 232 mm MIN OUTSIDE THIMBLE ASSEMBLY INSIDE THIMBLE ASSEMBLY EX...

Страница 26: ...39358 3 1019 Page 26 FRAMING AND FINISHING CONT D Figure 40 Figure 41 Figure 42 See Horizontal Termination Page 28 and Vertical Termination Pages 29 30...

Страница 27: ...to The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of...

Страница 28: ...e discolored or warp it is necessary to install a vinyl siding standoff Thevinylsidingstandoffwillbeinstalledbetweentheventtermination andtheexteriorwall SeeFigure44 Thishorizontalventtermination bolt...

Страница 29: ...e exposed to the elements for corrosion These will appear as rust spots or streaks and in extreme cases holes These components should immediately be replaced 2 Remove the cap and shine a flashlight do...

Страница 30: ...Air Inlet Baffle Kit for proper installation Reassembly and Resealing Vent Pipe System Attach vent pipe to inlet and outlet vent adaptor on fireplace in either theverticalorhorizontalposition replace...

Страница 31: ...ter Flex Vent pipe 5 Install the Wall Firestop Thimble assembly as required through the wall Refer to the venting charts in the fireplace manual to determine the proper height and size of the vent ope...

Страница 32: ...e with insula tion or other materials Any horizontal run must have a 1 4 rise for every one foot of run towards the vent termination The vent above the roof must terminate vertically WARNING Contact y...

Страница 33: ...25 25 Flex extension kits The exten sion kits include connection hardware Installation of the Vertical Flex Termination Kit WARNING Ensure that the venting system exits the structure through the roof...

Страница 34: ...lation of the firestop thimble assembly The opening must measure a minimum of 9 1 2 x 9 1 2 square See Fig ure 51 Figure 51 5 Next determine the location for the cutout in the roof opening This openin...

Страница 35: ...of the hard pipe Figure 53 13 Now the pre assembled vent system may be carried to the roof then lowered through the roof cutout opening see step 5 Feed the flex vent end down through the roof opening...

Страница 36: ...minimum be tween supports then the roof flashing can be installed See Figure 56 Figure 56 20 Install the roof flashing and seal using common constructions practices 21 An additional storm collar band...

Страница 37: ...39358 3 1019 Page 37 Figure 57 DVVK 4FV DIRECT VENT TERMINATION KIT CONT D...

Страница 38: ...ter by 6 ft MF07ALA2F006 1 5 4 7 x 48 Rigid Pipe Assembly MF100554 1 6 Firestop Thimble Assembly MF100124 1 7 Roof Flashing 0 12 to 6 12 MF100091 1 8 7 Flex Adapter Collar with Gasket MF100524 1 9 7 S...

Страница 39: ...ds 13 3 4 349 mm extend system using 6 5 8 168 mm x 4 102 mm rigid venting see Fireplace Instruc tions for approved lengths See Figure 58 Figure 58 Installing Wall Thimble Firestop Assembly 1 Fixfirep...

Страница 40: ...he rigid venting system Mark the 4 102 mm diameter flue outlet tube 2 1 2 64 mm beyond the vinyl siding kit or wall See Figure 61 Remove the 4 102 mm diameter flue outlet tube from rigid venting syste...

Страница 41: ...seam in the tube Apply high temperature sealant to the opposite end of the tube on the inside of the tube The end with the gasket will attach to the back of the unit Connecting to Rigid Vent System I...

Страница 42: ...39358 3 1019 Page 42 PROPANE GAS CONVERSION Model AIR SHUTTER SETTINGS BURNER ORIFICE Opening A Propane Orifice DVP36 FULL OPEN 1 55 mm Maxitrol Valve Conversion Direct Ignition Figure 63 Figure 64 A...

Страница 43: ...Do not place decorative rock on logs or on burner The decorative rock should only be placed on the fireplace floor 9 After all logs are properly positioned place small dime size pieces of Rockwool li...

Страница 44: ...l valve knob in the ON position This will allow the pilot flame to remain lit Turn the burner flame on or off with the fireplace Remote OFF ON switch wall switch or remote controls NOTICE The gas cont...

Страница 45: ...ail in the remote and immediate heat is desired turn the REMOTE OFF ON switch from the REMOTE position to the ON position Electric 120 volt Operated Remote Control FREC Connectthegreenandred strippeda...

Страница 46: ...39358 3 1019 Page 46 Figure 70 MILLIVOLT SYSTEM STANDING PILOT WIRING DIAGRAM...

Страница 47: ...sembly 1 Stop Read the safety information above 2 Set REMOTE OFF ON switch to OFF 3 Turn off all electric power to the appliance if applicable 4 Lower bottom louver assembly 5 Pushingascontrolknobslig...

Страница 48: ...ionsfromthethermopileatthegas valve terminals are tight and the thermopile is fully inserted into the pilot bracket Check the thermopile with a millivolt meter Take the reading at TH TP TP terminals o...

Страница 49: ...the pilot remain in the CPI standing pilot mode to reduce cold start issues and or conserve battery backup power during a power outage 3 The gas valve has inlet and outlet pressure taps as shown in F...

Страница 50: ...ufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance with liner s re...

Страница 51: ...e control Refer to remote instructions for detailed operation information INTERMITTENT PILOT LIGHTING INSTRUCTIONS A This appliance has a pilot which can be lighted with the manual on off switch a rem...

Страница 52: ...54 Troubleshooting Before proceeding with the procedures in the following trouble shooting table verify that the power supply AC DC adapter is present and that the batteries inside the receiver and or...

Страница 53: ...e electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed Check...

Страница 54: ...ase and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then Replace Valve 5 2 Or Replace DFC 6 Check the pressure...

Страница 55: ...tteries Ambient Temperature Ratings 0 50 C 32 122 F Radio Frequency 315 MHz NOTICE THE TRANSMITTER AND RECEIVER ARE RADIO FREQUENCY DEVICES PLACING THE RECEIVER IN OR NEAR METAL SEVERELY REDUCES THE S...

Страница 56: ...on Display With the system in the OFF position press the THERMOSTAT key and the MODE key at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of t...

Страница 57: ...in the high position Figure 76 Flame OFF Figure 77 Flame Level 1 Figure 78 Flame Level 5 Figure 79 Flame Level Maximum Thermostat Transmitter Operation The Remote Control can operate as a room thermo...

Страница 58: ...et temperature press the UP or DOWN ARROW keys until the desired set temperature is displayed on the LCD screen of the Transmitter NOTICE When Smart Thermostat is activated the manual flame height adj...

Страница 59: ...Use the Up Down Arrow Buttons Figure 72a to adjust the output level A single beep will confirm reception of the command OFF Figure 85 OFF Figure 86 Continuous Pilot Intermittent Pilot CPI IPI Selectio...

Страница 60: ...e 90 Using Without a Remote Control Remove the decorative front and outer surround to access the module With the ON OFF rocker switch in the ON position press with SW1 button on the module The module...

Страница 61: ...located manufactured mobile home where not prohibited by local codes This appliance is not convertible for use with other gases unless a certified kit is used CAUTION Do not operate the appliance wit...

Страница 62: ...trolled by a hand held remote control Refer to remote instructions for detailed operation information A This appliance is equipped with an ignition device which au tomatically lights the pilot Do not...

Страница 63: ...fy the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed...

Страница 64: ...ructions 5 Remove the provided wiring harnesses from EV2 of gas valve red base and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is...

Страница 65: ...latches or other door retention components for proper operation tension and relief mechanisms are free from obstructions See Pages 66 and 67 Inspect the log set if applicable and decorative media if a...

Страница 66: ...91 Figure 91 2 Disengage the two glass latches Pull out and down on latch and then release See Figure 92 Figure 92 3 Angle barrier screen frame so the barrier screen bracket rests over the glass fram...

Страница 67: ...cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present General Gla...

Страница 68: ...17 18806 18806 18806 Top Inner Heat Shield 18 23343 23343 23343 Baffle Flue Vent 19 18807 18807 18807 Louver Assembly Upper 20 18809 18809 18809 Ceramic Glass Door Assembly 21 18808 18808 18808 Louver...

Страница 69: ...3 R10349 R10349 R10349 Log Rear 54 R11122 R11122 Battery Back up 55 R11128 AC Adapter 57 R11127 R12383 Control Module 64 R8598 R8598 R8598 Optional Brick Panel Side Left 65 R8602 R8602 R8602 Optional...

Страница 70: ...39358 3 1019 Page 70 PARTS VIEW...

Страница 71: ...se and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model...

Страница 72: ...on fireplace 10 Installation of FBB4 optional variable speed blower assembly is completed Wiring The appliance when installed must be electrically grounded in accordance with local codes or in the ab...

Страница 73: ...39358 3 1019 Page 73 1 R7731 BLOWER MOTOR 2 31920 FAN CONTROL SWITCH 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION...

Страница 74: ...place 10 Raise bottom louver and replace top louver onto fireplace 11 Installation of optional brick liner is complete A factory installed junction box is located on the lower right side of the firepl...

Страница 75: ...eplace models are equipped with blower assembly Variable Speed FBB4 Simulated Brick Liners The simulated brick panels were designed to enhance the appearance of your fireplace imitating the look of au...

Страница 76: ...bricks with charcoal mortar in running bond courses plus smoked accents Herringbone Liners have burnt umber bricks in a herringbone pattern with light mortar plus smoked accents Stacked Limestone Lin...

Страница 77: ...smoked accents Herringbone Liners have burnt umber bricks in a herringbone pattern with light mortar plus smoked accents Stacked Limestone Liners have stones of varying depth and color for a rustic c...

Страница 78: ...39358 3 1019 Page 78 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Страница 79: ...orkmanship within one year from the date of purchase Empire will repair or replace it at Empire s option Duties of the Owner Have the appliance installed by a qualified installer and operate and maint...

Страница 80: ...ww empirecomfort com Empire Comfort Systems Inc Belleville IL If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question plea...

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