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Page 41

TROUBLESHOOTING

Brief Description of the Components

The Digital Fireplace Control (DFC) is an automatic gas ignition

system based on a single micro-controller core. This control

manages all functions related to ignition, flame sensing and

supervision for atmospheric applications.

The DFC can be set to provide continuous or intermittent ignition

control sequences and flame monitoring with safety shutdown in

case of failure.

The DFC is set up as a stand alone (AC powered system with

battery back up. See IP Lighting Instructions on page 35 and

Wiring Diagram on page 31.

Troubleshooting

Before proceeding with the procedures in the following

troubleshooting table, verify that the power supply (AC/DC

adapter) is present and that the batteries inside the receiver

and remote are fresh and installed with correct polarity.

Make sure all the connections between the wire harnesses and

system components are proper and positive.

Verify that the static inlet pressure meets the manufacturer’s

recommended inlet pressure. If necessary adjust the line

pressure regulator.

If the recommended actions for the following troubleshooting

chart do not help to address the problem consider replacing

wiring harnesses.

WARNING

Any actions performed on the gas valve must be performed in

accordance with this instruction manual. Likewise, any actions

performed on the DFC or other system components must be

done in accordance with the individual component instructions.

Replacement of components must be performed in accordance

with this instructions manual.

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Содержание Boulevard VFLL60FP90LN-1

Страница 1: ...o cualquier otro aparato QUÉ HACER SI HUELE GAS No trate de encender ningún aparato No toque ningún interruptor eléctrico no use ningún teléfono en su edificio Llame inmediatamente a su proveedor de gas desde el teléfono de un vecino Siga las instrucciones del proveedor de gas Si no puede comunicarse con su proveedor de gas llame al departamento de bomberos La instalación y el servicio deben ser r...

Страница 2: ...combustible Limpiar la cara 23 Opcióndeinstalación2 montajeempotrado 25 Enmarcadomontajeal ras 26 Bridasdeclavadoysoportesdemontaje Montajeempotrado 27 Instalacióndelaplacadechimeneaynocombustible montajealras 28 Realizacióndelainstalación caralimpiaymontajeempotrado 30 Cableadodelachimenea 31 Cableadodelucesleds 32 Instalacion de cristales decoracion 33 Instruccionesdeencendido 35 Caracteristicas...

Страница 3: ... lugar apartado para evitar dañar los componentes 6 Levante la chimenea de la paleta y colóquela cerca del sitio de instalación Si la chimenea debe colocarse en un extremo para que se pueda usar una carretilla para el transporte retire todos los componentes sueltos del interior de la chimenea Camión desde el extremo izquierdo frente a la abertura de la chimenea solamente 7 Retire el paquete de car...

Страница 4: ...as baldosas u otro material combustible que no sea el piso de madera debe instalarse en un panel de metal o madera que se extienda a todo lo ancho y la profundidad de la chimenea Esta chimenea está diseñada para instalarse en un cerramiento sin espacio libre Esto significa que el material combustible tal como el armazón de madera puede entrar en contacto con los espaciadores laterales y superiores...

Страница 5: ... AAA Battery 3 12 Hardware Pack 1 13 AC Adaptor 1 14 Wall Mounted Control Box 1 15 Remote Receiver 1 16 Button Switch 2 17 Mounting Bracket 1 18 Wall Plate 1 19 Inner Top Deflector Optional Installation 1 For hardware pack contents see page 6 See Parts Lists on pages 46 47 for ordering replacement parts Do not order batteries bolts screws washers or nuts They are standard hardware items and can be...

Страница 6: ...Drywall Screw 9 Nailing Flange 4 Vea las listas de piezas en la página 46 47 para pedir piezas de repuesto No pida pilas pernos tornillos arandelas o tuercas Son artículos de hardware estándar y se pueden comprar en cualquier ferretería local HARDWARE PACK 1 PHILLIPS SELF DRILLING SCREW 10 X HEX HEAD SCREW NAILING FLANGES 4 X STAINLESS PHILLIPS HEAD SCREW Not to scale ...

Страница 7: ...os de vidrio solo deben colocarse en el piso de la chimenea 7 No use lana de roca brasas o roca de lava 9 Inspección anual y limpieza por parte de su distribuidor o un técnico calificado se recomienda al técnico de servicio para evitar un mal funcionamiento y o hollín 10 11 Instale registros opcionales de acuerdo con las instrucciones de instalación Solo use Empire Logs especialmente diseñado para...

Страница 8: ...8mm 32 Notice Air shutter settings are factory set and muay not be altered GAS SUPPLY PRESSURES inches water column GAS TYPE MAXIMUM MINIMUM MANIFOLD NAT 10 5 7 0 3 5 LP 13 0 11 0 10 0 HOMEOWNER REFERENCE INFORMATION We recommend that you record the following information about your fireplace Model Number ______________________________ Date purchased _________________________ Serial Number ________...

Страница 9: ...edia material on or next to the burner Part Number Description VFLL60 VFLL72 DFL601BL DFL721BL Decorative Front Beveled 1 inch Black DFL602BL DFL722BL Decorative Front Beveled 2 inch Black DFL602NB DFL722NB Decorative Front Beveled 3 inch Brushed Nickel VBP60LKR VBP72LKR Liner Black Reflective VBP60LSS VBP72LSS Liner Stainless Steel LS60DF LS72DF Log Set DG1AB DG1AB Decorative Glass Droplets 1 2 i...

Страница 10: ...ctions to Installer 1 1 Deje el manual de instrucciones con el propietario después de la instalación 2 Haga que el dueño complete y envíe por correo la Tarjeta de registro del producto que se suministra con la chimenea sin ventilación 3 Complete la información de referencia del propietario en la página 8 4 Muestre al propietario cómo iniciar y operar la chimenea sin ventilación 5 Mostrar el manten...

Страница 11: ...la prueba ASTM E 136 Método de prueba estándar para el comportamiento de los materiales en un horno de tubos verticales a 750 C se consideran no combustibles Instale la chimenea fuera del tráfico del hogar y lejos de muebles y cortinas Las altas temperaturas producidas por la chimenea crean un riesgo de ignición Para el propietario No permita que materiales combustibles adyacentes o en contacto co...

Страница 12: ...as con enfermedades cardíacas o pulmonares anemia personas bajo la influencia del alcohol personas que viven en grandes alturas se ven más afectadas por el monóxido de carbono que otras persona DANGER El instalador de este producto es responsable de verificar la posición correcta del obturador de aire y ajustarlo si es necesario Si no se ajusta a la abertura adecuada un incendio explosión o produc...

Страница 13: ...rberseo en paredes mampostería y otros materiales y telas enun cuarto Eso eliminará parte del olor del gas reduciendo su intensidad de olor El gas LP puede estratificarse en un área cerrada y la intensidad del olor puede variar a diferentes niveles Como es más pesado que el aire puede haber más olor en niveles más bajos Siempre sea sensible al menor olor a gas Si detecta algún olor trátelo como un...

Страница 14: ...se reduce si el orificio de gas no está centrado en la entrada Venturi y o no está alineado con el Venturi Cualquier desalineación del orificio del quemador se puede corregir doblando la tapa del obturador que sujeta el orificio a la entrada del tubo Venturi Ventiladores de techo ventiladores portátiles o registros instalados cerca del aire frío Los ventiladores de techo o ventiladores de tipo pis...

Страница 15: ...ese espacio Las habitaciones que se comunican directamente con el espacio en el que se instalan los artefactos a través de aberturas no provistas de puertas se consideran parte del espacio no confinado Construcción inusualmente apretada El aire que gotea alrededor de las puertas y ventanas puede proporcionar suficiente aire fresco para la combustión y la ventilación Sin embargo en edificios de con...

Страница 16: ... not shown 10 1 2 10 1 2 G The rear exterior width of the firebox not shown 64 3 4 76 3 4 H The height to the firebox standoffs 18 15 16 18 15 16 K Height from the bottom of the firebox to the gas line opening 1 5 8 1 5 8 L Depth from the front of the firebox to gas line opening 4 5 16 4 5 16 M Depth from rear of firebox to gas line opening 6 7 8 6 7 8 N Glass height not shown 8 8 O Glass width no...

Страница 17: ...nchufar el adaptador de CA CC que proporciona energía al sistema de válvula electrónica Mueva la chimenea a su ubicación final o cerca de ella antes de instalar un cable eléctrico o conectar líneas de gas 2 Retire el conjunto de la caja de conexiones del interior del chimenea vea Figure 10 Figure 10 3 Instale un casquillo de plástico en el panel de acceso eléctrico vea Figure 11 U INSTRUCTIONS Ins...

Страница 18: ...e fugas o una solución de jabón Una vez completada la prueba se debe limpiar toda la solución En conexiones no expuestas se debe hacer una prueba de presión Nunca use una llama expuesta para verificar fugas La chimenea debe estar desconectada de la tubería en la entrada de la válvula de control y tapada o tapada para la prueba de presión Nunca realice una prueba de presión con la chimenea conectad...

Страница 19: ...porcionado con la chimenea es más grande que el requerido para esta instalación El material se puede recortar al tamaño adecuado Use protección para los ojos y la respiración Importante Si se instala un frente decorativo se requiere una compensación entre los materiales de acabado y la abertura de la chimenea Consulte las páginas 24 y 28 para obtener más información Figure 16 terminado Option 2 WA...

Страница 20: ...ón en las páginas 21 24 son para la Opción de instalación 1 Limpiar cara Consulte las páginas 26 29 para instalar la chimenea para la Opción de instalación 2 montaje empotrado Este tipo de instalación permitirá terminar alrededor de la cara de la chimenea con pintura de alta temperatura ...

Страница 21: ...de la caja de conexiones en la página 17 para obtener detalles sobre los requisitos eléctricos 7 3 Verifique que las líneas eléctricas y de gas estén listas para la instalación de la chimenea Vea Suministro de gas en la página 18 8 TABLE 3 FRAMING DIMENSIONS in inches FOR FIGURES 23 25 Model A B C D E F VFLL60FP 41 1 4 65 11 1 2 62 1 2 88 1 4 44 1 4 VFLL72FP 41 1 4 77 11 1 2 71 100 1 4 50 1 4 Espa...

Страница 22: ... al ras de la cara de la chimenea superior lateral e inferior Opción de acabado 2 Ver Figuras 24 a 27 TOPOF FIREPLACE FIREPLACE OPENING FOR USE WITH HI TEMP PAINTED NON COMBUSTIBLE BOARDS TO OPENING Figure 24 4 En la parte superior e inferior de cada lado hay separadores laterales Use alicates para doblar cada separador lateral a 90 grados del gabinete Ver la Figura 26 5 Ubique las bridas de clava...

Страница 23: ...s 6 Plug AC adapter and LED transformer to junction box 7 Install the wall mounted control box within 10 feet of the center of the fireplace See Figure 28 WALL MOUNT CONTROL BOX 10 FEET MAX SCREW INTO EACH BRACKET 6 MIN CENTER OF FIREPLACE Figure 28 8 Install a plastic bushing in both the liner and outer walls of the fireplace See Figure 29 30 Figure 29 Figure 30 9 Route the yellow LED wire harnes...

Страница 24: ...NTED FINISHED PAINTED WALL STANDOFFS FRAMING FRAMING HEADER 18 15 16 Figure 33 NOTE Nailing Flanges and Non Combustible Board shown for reference 12 Install Non Combustible Board See Figure 32 Non combustible board has been provided with the fireplace Do not attach non combustible board to the fireplace Attach non combustible board only to side studs standoffs and header board Space non combustibl...

Страница 25: ...stallation Option 2 Flush Mount See pages 21 24 for installing the fireplace for Installation Option 1 Clean Face This type of installation will allow you to apply tile marble stone or other non combustible material over the face of the fireplace cabinet up to the flange opening See Figures 39 and 40 ...

Страница 26: ...in Corner 1 Frame in rough opening This fireplace is designed to be mounted on a hard flat surface or raised platform Use dimensions shown in Figure 34 for a conventional rough opening Use Figure 35 for an elevated installation Provide support to the bottom of the fireplace Use dimensions shown in Figure 36 for corner rough opening Be sure to provide gas line and electrical power for fireplace ass...

Страница 27: ...le board flush to the fireplace face top side and bottom Finishing Option 2 TOPOF FIREPLACE FIREPLACE OPENING NON COMBUSTIBLE BOARD ON TOP OF FIREPLACE WITH NON COMBUSTIBLE TILE ETC TO OPENING Figure 39 4 On the top and bottom of each side are side framing standoffs Use pliers to bend the side framing standoff 90 degrees away from the cabinet See Figure 41 5 Locate nailing flanges in the envelope ...

Страница 28: ... mounted control box within 10 feet of the center of the fireplace See Figure 43 WALL MOUNT CONTROL BOX 10 FEET MAX SCREW INTO EACH BRACKET 6 MIN CENTER OF FIREPLACE Figure 43 8 Install a plastic bushing in both the liner and outer walls of the fireplace See Figure 44 45 Figure 44 Figure 45 9 Route the yellow LED wire harness grey remote receiver harness and red black battery backup harness throug...

Страница 29: ... board and counter sink For best results treat non combustible board and area around the board with Kilz prior to applying adhesive or sealing compound Apply adhesive in joints between non combustible board panels Use only high temperature adhesive and high temperature paints rated for minimum 300o F with the non combustible board 13 Finish Wall Use woven fiberglass joint tape and Durabond 45 join...

Страница 30: ...ed with the log set for proper placement 6 Place decorative glass on the screens around the burner opening Refer to page 33 7 Install optional decorative surround panel assembly Refer to instructions included with the surround panel kit 8 If installing an optional inner top deflector loosen the five 5 Phillips head screws securing the inner firebox top Slide the inner top deflector slotted side fi...

Страница 31: ...rols Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WIRING DIAGRAM GND PILOT CPI IPI SWITCH GAS CONTROL VALVE ELECTRONIC CONTROL MODULE WHITE BLUE BLUE WHITE ORANGE GREEN YELLOW BLACK BLACK AC DC POWER ADAPTOR REMOTE RECEIVER ON REMOTE OFF IGNITOR SENSOR RED BLACK EXTENSION HARNESS NOT USED NOT USED Figure 52 The wire terminals shown in Figure 52 a...

Страница 32: ... 32 36776 4 0117 LED WIRING YELLOW RED BLACK BLACK BLACK RED BLACK LED STRIP LED STRIP TRANSFORMER CONTROL MODULE BLACK BLACK BLACK LEFT BUTTON BRIGHTNESS RIGHT BUTTON MODE JUNCTION BOX LED STRIP Figure 53 ...

Страница 33: ... burner The Decorative Glass options are available in various colors and package sizes Choose the size appropriate for your fireplace See list on page 9 CAUTION To prevent injury use gloves and eye protection while applying the decorative glass or droplets Application of the Decorative Glass or Rocks should only be performed after the burner has been fully installed secured and tested for leaks 1 ...

Страница 34: ... right side into the slots in the firebox Carefully angle in the left side of the glass and then slide the glass to the left Settle the glass into the slots by gently lowering it See Figures 55 58 DECORATIVE GLASS INSTALLATION TOP VIEW GLASS Figure 55 Figure 56 Figure 57 Figure 58 ...

Страница 35: ...by a manual on off switch or a hand held remote control Refer to remote instructions for detailed operation information FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these inst...

Страница 36: ... flame sensor to cool When the flame sensor cools the fireplace will shut down Correct Pilot Flame Pattern Figure 59 PILOT FLAME CHARACTERISTICS Incorrect Pilot Flame Pattern Figure 60 If pilot flame pattern is incorrect as shown in Figure 60 See IP Troubleshooting pages 42 43 Flames from the pilot front center of burner as well as the main flame should be visually checked as the fireplace is inst...

Страница 37: ...n layout and informative LCD display Figure 61 The Transmitter is powered by 3 AAA type batteries A Mode Button is provided to Index between the features and a Thermostat Button is used to turn on off or index through thermostat functions Figures 60 and 61 Blue LCD Display UP DOWN Arrow Button ON OFF Button THERMOSTAT Button MODE Button Figure 60 Proflame Transmitter Figure 61 Transmitter LCD disp...

Страница 38: ... the CPI downward position See Figure 64 REMOTE CONTROL RECEIVER PILOT SELECTOR SWITCH IPI INTERMITANT PILOT UP CPI CONTINUOUS PILOT DOWN SPARK ROD GROUND 9 PIN CONNECTOR PILOT SENSOR STEPPER MOTOR REGULATOR GAS VALVE OUTLET PRESSURE TAP INLET PRESSURE TAP SENSOR DFC ELECTRONIC CONTROL MODULE IPI CPI PILOT ASSEMBLY IGNITOR Figure 64 When the fireplace is turned to ON the electrical current will en...

Страница 39: ...letion Sensor Pilot When the pilot has a large yellow tip flame clean the Oxygen Depletion Sensor as follows 1 Use canned air to blow through hole A See Figure 65 This will blow out foreign materials such as dust lint and spider webs C B A Intermittent Pilot Figure 65 WARNING Never use needles wires or similar cylindrical objects to clean the pilot to avoid damaging the calibrated ruby that contro...

Страница 40: ...at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11 0 inches w c for the purpose of input adjustment to a maximum of 13 0 inches w c A test gage connection is located on the gas valve for measuring gas pressure The connections are two contained screws inside tapered hose slip connections GAS SUPPLY PRESSURES inches water column GAS TYPE MAXIMUM M...

Страница 41: ...verify that the power supply AC DC adapter is present and that the batteries inside the receiver and remote are fresh and installed with correct polarity Make sure all the connections between the wire harnesses and system components are proper and positive Verify that the static inlet pressure meets the manufacturer s recommended inlet pressure If necessary adjust the line pressure regulator If th...

Страница 42: ...y Clean flame sensor and pilot igniter See maintenance page 39 Pilot not grounded well Check ground connections Sensor Wire loose Check sensor wire terminals Gas pressure incorrect Adjust gas pressure Pilot Gas Line bent or kinked Replace pilot tube Faulty pilot Sensor bent Replace Pilot Faulty valve Replace Valve Burner takes too long to fully light Low gas pressure Check gas supply pressure Clog...

Страница 43: ...heck orifice opening Clogged or dirty burner ports Clean burner ports Faulty valve Replace valve High altitude Adjust orifice size for altitude Backfire of burner Blocked orifice Check orifice opening Clogged or dirty burner ports Clean burner ports Low gas pressure Check gas supply pressure Fireplace produces unwanted odors Vapors from paint hairspray glue etc Ventilate room until odor stops Do n...

Страница 44: ...ese diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury 5 5 8 12 11 10 7 9 1 31 33 36 24 37 26 25 32 27 29 30 28 34 BURNER ASSEMBLY 35 WALL PANEL ASSEMBLY 21 23 22 20 22 4 6 2 3 3 17 18 14 13 19 16 15 38 39 40 42 43 41 43 ...

Страница 45: ...Battery Holder Harness Extension N S R11236 R11236 Remote N S R11332 R11332 Flame Sensor Wire N S R11333 R11333 Ignitor Wire N S R11441 R11441 Receptical 2 Required N S 37116 37116 Junction Box Cover PARTS LIST INDEX NO PART NUMBER DESCRIPTION VFLL60FP VFLL72FP 1 36787 36787 Standoff Bracket 3 Required 2 36774 36804 Non Combustible Board Top 3 36825 36825 Non Combustible Board Side 2 Required 4 36...

Страница 46: ...ase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be s...

Страница 47: ...bution network in this industry These fireplace models combine our proven technologies with exceptional artistry and craftsmanship to add beauty and warmth to any home There are several decorative options available for your fireplace Contact your Empire dealer for more information FOR THE HOMEOWNER CONTEMPORARY LINEAR VENT FREE GAS FIREPLACE MODELS VFLL60FP90L N P 1 VFLL72FP90L N P 1 ...

Страница 48: ... turn off the fireplace and let it cool completely before servicing or touching any buttons on the TV Maintenance and Service Although the frequency of servicing and maintenance will depend on use and the type of installation you should have a qualified service technician perform an appliance checkup at the beginning of each heating season Specific guidelines regarding each appliance maintenance t...

Страница 49: ...ee Figures B TOP VIEW GLASS Figure B Replacing the Glass Front 1 Place the right side of the glass into the slots in the firebox Carefully angle in the left side of the glass and then slide the glass to the left Settle the glass into the slots by gently lowering it See Figure C TOP VIEW GLASS Figure C REMOVING REPLACE THE GLASS FRONT ...

Страница 50: ...glass from the accessories listed on page 9 1 Apply the crushed glass to the shaded area only See Figure D Use enough to cover the floor of the fireplace but do not allow the media to reach higher than the flange surrounding the burner Never place decorative media inside the flange surrounding the burner itself This fireplace uses crushed glass Accent glass droplets 1 2 inch or glass drops 1 inch ...

Страница 51: ... or a hand held remote control Refer to remote instructions for detailed operation information FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B Before...

Страница 52: ...e Button Press the Mode Button to adjust LED light system from Automatic Color Changes to Individual Colors 1 Auto cycle Rapid 2 Auto cycle Gradual 3 Pause Auto cycle 4 Deep Blue 5 Royal Violet 6 Cardinal Red 7 Sea Green 8 Forest Green 9 Tranquil Blue 10 White Note LED lights will automatically turn off after two hours REMOTE RECEIVER SWITCH ON REMOTE OFF LED BRIGHTNESS BUTTON High Medium Low OFF ...

Страница 53: ...ual bypass of the remote system WARNING Property Damage Hazard Excessive heat can cause property damage The fireplace can stay lit for many hours Turn off the fireplace if it is not going to be attended for any length of time Always place the Transmitter where children can not reach it USING THE REMOTE CONTROL Transmitter Remote Control with LCD Display The Proflame Transmitter uses a streamline d...

Страница 54: ... now initialized Temperature Indication Display With the system in the OFF position press the Thermostat Button and the Mode Button at the same time Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display Figures J and K Figure J Fahrenheit Figure K Celsius USING THE REMOTE CONTROL Turn On the Fireplace Press the ON OFF Button on th...

Страница 55: ...uce the flame height by one step until the flame is turned off The Up Arrow Button will increase the flame height each time it is pressed If the Up Arrow Button is pressed while the system is on but the flame is off the flame will come on in the high position Figure M P A single beep will confirm reception of the command Figure M Figure N Figure O Figure P USING THE REMOTE CONTROL ...

Страница 56: ...en of the Transmitter SET TEMPERATURE ROOM TEMPERATURE Figure Q Figure R USING THE REMOTE CONTROL Smart Thermostat Transmitter Operation The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures As the room temperature gets closer to the set point the Smart Function will modulate the flame down To activ...

Страница 57: ... Receiver batteries depends on various factors quality of the batteries used the number of ignitions of the fireplace the number of changes to the room thermostat set point etc When the Receiver batteries are low No beep will be emitted from the Receiver when it receives an On Off command from the Transmitter This is an alert for a low battery condition for the Receiver When the batteries are repl...

Страница 58: ... remote control thermostat lighting system component replacement part fail because of defective workmanship within one year from the date of purchase Empire will repair or replace at Empire s option WARRANTY Duties Of The Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appliance A bill of sale cancelled check or pay...

Страница 59: ...Page 59 ...

Страница 60: ...www empirecomfort com Empire Comfort Systems Inc Belleville IL If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer ...

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