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Reference Manual

00809-0100-4716, Rev JA

May 2008

Rosemount 3095 MultiVariable

5-8

DISASSEMBLY 
PROCEDURES

Read the following information carefully before disassembling a transmitter. 
General information concerning the process sensor body and electrical 
housing follow. Figure 2-3 on page 2-6 shows an exploded view of the 
transmitter. 

Removing the 
Process Sensor Body

NOTE

Do not leave inoperable transmitters in service.

Be aware of the following:

•

The process flange can be detached by removing the four flange bolts 
and the two alignment screws that secure it.

•

Isolating diaphragms can be cleaned with a soft rag, mild cleaning 
solution, and clear water rinse.

•

The flange adapters and process flange can be rotated or reversed for 
mounting convenience.

•

When removing the process flange or flange adapters, visually inspect 
the Teflon O-rings. Replace the O-rings if they show any signs of 
damage, such as nicks or cuts. If they are undamaged, they can be 
reused.

•

If the teflon sensor module O-rings have been replaced, re-torque the 
flange bolts after installation to compensate for cold flow. 

Removing the
Electrical Housing

Electrical connections are located in a compartment identified as FIELD 
TERMINALS on the electronics housing. Unscrew the cover on the Field 
Terminal side to access the signal terminal block. 

Remove the signal terminal block by loosening the two small screws located 
at the 9 o'clock and 4 o'clock positions, then pulling the terminal block straight 
out to disconnect the block from the post connectors. 

Sluggish Output 
Response/Drift 

DIFFERENTIAL PRODUCER 

• Check for restrictions at the differential producer. 

IMPULSE PIPING 

• Check for leaks or blockage.
• Ensure that blocking valves are fully open 
• Check for sediment in the transmitter process flange.
• Check for entrapped gas in liquid lines and for liquid in gas lines.
• Ensure that the density of fluid in impulse lines is unchanged. 
• Make sure that process fluid has not frozen within the process flange. 

TRANSMITTER ELECTRONICS 

• Connect a personal computer and using the EA Software, select Diagnostics, Error Info 

to detect any electronic failures. 

• Confirm that damping is correctly set.
• Confirm that the electronics housing is properly sealed against moisture.

SENSING ELEMENT

 

• The sensing element is not field repairable and must be replaced if found to be defective. Check for obvious 

defects, such as a punctured isolating diaphragm or fill fluid loss, and contact your nearest Rosemount Service 
Center.

• Confirm that the electronics housing is properly sealed against moisture.

Table 5-6.  Unexpected Process Variable (PV) Readings

Содержание Rosemount 3095

Страница 1: ...www rosemount com Reference Manual 00809 0100 4716 Rev JA May 2008 Rosemount 3095 MultiVariable Mass Flow Transmitter with HART or FOUNDATION Fieldbus Protocol ...

Страница 2: ......

Страница 3: ...DATION Fieldbus 2 4 Considerations 2 4 General 2 4 Mechanical 2 5 Taps 2 5 Impulse Piping 2 6 Environmental 2 7 Access Requirements 2 7 Process 2 8 Mounting 2 10 Bolt Installation Guidelines 2 11 Hazardous Locations 2 11 Electrical HART 2 12 Electrical FOUNDATION Fieldbus 2 12 Grounding the Transmitter Housing 2 14 Surges Transients 2 14 Optional Transient Protection Terminal Block 2 15 Installati...

Страница 4: ...iption 4 8 Node Address 4 8 Modes 4 8 Capabilities 4 10 Function Block Overview 4 10 Resource Block 4 12 FEATURES and FEATURES_SEL 4 12 PlantWeb Alerts 4 14 Recommended Actions for PlantWeb Alerts 4 17 Sensor Transducer Block 4 17 Zero Trim 4 17 Damping 4 18 Mass Flow Transducer Block 4 18 LCD Transducer Block 4 18 Custom Display Configuration 4 18 Analog Input AI Block 4 20 Configure the AI block...

Страница 5: ...ss Sensor Body 5 11 EA Error Message Summary 5 12 Warning Messages 5 12 Error messages 5 13 Installing a Device Driver DD for the 3095 Engineering Assistant for Fieldbus 5 14 Foundation fieldbus Troubleshooting Guides 5 16 Resource Block 5 19 Sensor Transducer Block 5 20 Analog Input AI Function Block 5 22 LCD Transducer Block 5 23 APPENDIX A Specifications and Reference Data Specifications A 1 Fu...

Страница 6: ...1 LCD Display C 2 Critical Alarms C 2 Alarms and Error Conditions for Revisions 8 9 and 10 C 2 Alarms and Error Conditions for Revisions 4 and 5 C 5 APPENDIX D Block Information Overview D 1 Analog Input AI Function Block D 1 AI Parameter Table D 2 LCD Transducer Block D 5 National Instrument NI Set up for LCD D 5 LCD Parameter Table D 6 Resource Block D 8 Definition D 8 Parameters and Description...

Страница 7: ...pport quoting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Outside of these areas contact your local Rosemount representative The products described in this document are NOT designed for nuclear qualified a...

Страница 8: ......

Страница 9: ...s how to install the 3095 It includes an installation flowchart installation considerations and field installation procedure Section 3 HART Commissioning Explains how to use the configuration software This includes installing the software onto a personal computer establishing communications with the 3095 configuring the transmitter creating a configuration file and calibrating the flow transmitter...

Страница 10: ...ers and will provide a Return Material Authorization RMA number The center will also ask for the name of the process material to which the product was last exposed NOTE People who handle products exposed to a hazardous substance can avoid injury if they are informed and understand the hazard If the product being returned was exposed to a hazardous substance as defined by OSHA a copy of the require...

Страница 11: ...mospheres when the circuit is live Before connecting a 375 Field Communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Both transmitter covers must be fully e...

Страница 12: ...mbly Optional This box contains the optional Series 68 or Series 78 RTD Assembly and the Sensor Wiring Instruction Sheet A B B START A B Review Rosemount drawing 03095 1025 or 03095 1024 see Appendix B Approval Drawings Review Rosemount drawings 03095 1020 or 03095 1021 see Appendix B Approval Drawings Hazardous Location Non Incendive Location Unpack the 3095 Review the 3095 Manual Bench Configure...

Страница 13: ... electronics housing cover see Figure 2 1 To avoid exposing the transmitter electronics to the plant environment after installation set these jumpers during the commissioning stage on the bench When shipped from the factory the write protect jumper is set to OFF and the alarm jumper is set to High unless specified differently by ordering the C2 Custom Configuration Option Code Failure Mode Alarm v...

Страница 14: ...d to simulate the measurement and is used as a lock out feature for the AI function block To enable the simulate feature insert the jumper across ENABLE see Figure 2 1 while the transmitter is powered NOTE When power is cycled to the transmitter simulate is automatically disabled regardless of the position of the jumper This prevents the transmitter from being accidentally left in simulate mode Th...

Страница 15: ...ide or below these taps so gases can vent into the process line Gas Flow For gas flow measurement place taps in the top or side of the line and mount the transmitter beside or above the taps so liquid will drain into the process line Steam Flow For steam flow measurement place taps to the side of the line with the transmitter mounted below the taps to ensure the impulse piping remains filled with ...

Страница 16: ...ust accurately transfer the pressure in order to obtain accurate measurements In this pressure transfer there are five possible sources of error leaks friction loss particularly if purging is used trapped gas in a liquid line liquid in a gas line and temperature induced or other density variation between the impulse piping In steam or other elevated temperature services it is important that temper...

Страница 17: ...pipe Avoid purging through the transmitter Keep corrosive or hot above 250 F 121 C process material out of direct contact with the sensor module and flanges Prevent sediment deposits in the impulse piping Keep the liquid head balanced on both legs of the impulse piping Avoid conditions that might allow process fluid to freeze within the process flange NOTE For steam service do not blow down impuls...

Страница 18: ...nit is in service however provide 0 75 inches 19 mm clearance if possible to allow access Process The 3095 process connections on the transmitter flange are 1 4 18 NPT Flange adapter unions with 1 2 14 NPT connections are available as options These are Class 2 threads use your plant approved lubricant or sealant when making the process connections The process connections on the transmitter flange ...

Страница 19: ...flange adapters each requiring a unique O ring as shown below Each flange adapter is distinguished by its unique groove Use only the O ring designed to seal with the corresponding flange adapter Refer to the Spare Parts on page A 14 for the correct part numbers of the flange adapters and O rings designed for the 3095 Multivariable Transmitter Unique O ring Grooves 3051 2024 3001 3095 1151 Flange A...

Страница 20: ...ht must be securely supported Table 2 1 Transmitter Weight 3095 RTD Connector Process Connections RTD Cable RTD Assembly Flow Component Weight lb kg 3095 Transmitter 6 0 2 7 SST Mounting Bracket 1 0 0 4 12 ft 3 66 m RTD Shielded Cable 0 5 0 2 12 ft 3 66 m RTD Armored Cable 1 1 0 5 24 ft 7 32 m RTD Shielded Cable 1 0 0 4 24 ft 7 32 m RTD Armored Cable 2 2 1 0 75 ft 22 86 m RTD Shielded Cable 1 9 0 ...

Страница 21: ... Four 2 25 inch 57 mm manifold flange bolts for mounting the Coplanar flange on a three valve manifold In this configuration the 1 75 inch 44 mm bolts may be used to mount the flange adapters to the process connection side of the manifold Optional If flange adapters are ordered four 2 88 inch 73 mm flange adapter bolts for mounting the flange adapters to the Coplanar flange Stainless steel bolts s...

Страница 22: ...tallation is necessary to prevent errors due to improper grounding and electrical noise Shielded twisted pair cable should be used for best results in electrically noisy environments Cable Type A is recommended by FOUNDATION fieldbus NOTE After a device labeled with multiple approval types is installed it should not be reinstalled using any of the other labeled approval types To ensure this the ap...

Страница 23: ...e that the voltage across the transmitter power terminals does not go below 9 V dc To power the transmitter connect the power leads to the terminals marked FIELDBUS WIRING as shown in Figure 2 7 The power terminals are polarity insensitive which means the electrical polarity of the power leads does not matter when connecting to the power terminals When wiring to screw terminals the use of crimped ...

Страница 24: ...sient protection terminal block Option Code T1 and it is included with CESI CENELEC Flameproof Certification Option Code E8 BASEEFA CENELEC Intrinsic Safety Certification Option Code I1 and BASEEFA CENELEC Type N Certification Option Code N1 The External Ground Assembly can also be ordered with the transmitter Option Code V5 or as a spare part 03031 0398 0001 NOTE Grounding the transmitter case us...

Страница 25: ...installed the 3095 transmitter meets the standard performance specifications as outlined in this product manual In addition the transient protection circuitry meets IEEE Standard 587 Category B and IEEE Standard 472 Surge Withstand Capability INSTALLATION Equipment The following equipment and tools are not provided with the 3095 transmitter Be sure to review the list prior to field installing the ...

Страница 26: ...e mounting bracket bolts to 125 in lb 14 n m NOTE All four flange bolts must be installed and tight before applying pressure or process leakage will result When properly installed the flange bolts will protrude through the top of the module housing Attempting to remove the flange bolts while the transmitter is in service will result in leakage of the process fluid Process Connections 3 Connect the...

Страница 27: ... connector All RTD 3095 Cable assemblies use the 3095 RTD cable connector Identify the cable type being installed and follow the steps below Figure 2 8 Armored Shielded RTD Cable Assembly First fully engage the black cable connector to the 3095 RTD connector pins Second screw in and tighten the cable adapter until metal to metal contact occurs Install compression fitting Third use pliers to screw ...

Страница 28: ...95 RTD Connector see Figure 2 10 b Tighten the cable adapter and cable gland until metal contacts metal see Figure 2 10 Figure 2 10 CENELEC Flameproof RTD Cable c Make all necessary wiring connections inside the RTD Flat Connection Head as explained in the Sensor Wiring Instructions included with the RTD Figure 2 11 illustrates typical wiring configuration of the Rosemount RTC Cable Assembly to a ...

Страница 29: ...ld wiring connections may damage the 3095 Do not connect field wiring to the TEST terminals c Connect the lead that originates at the negative side of the power supply to the terminal marked d Plug and seal unused conduit connections on the transmitter housing to avoid moisture accumulation in the terminal side of the housing NOTE If the conduit connections are not sealed mount the transmitter wit...

Страница 30: ...ient protection terminal block The External Ground Assembly can also be ordered as a spare part see Spare Parts List on page A 14 Internal Ground Connection Inside the FIELD TERMINALS side of the electronics housing is the Internal Ground Connection screw This screw is identified by a ground symbol NOTE The transient protection terminal block does not provide transient protection unless the transm...

Страница 31: ...nnecting a 375 Field Communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices Verify that the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications Both transmitter covers must be fully engaged to meet explosion proof requirements ...

Страница 32: ...ber of devices etc Installing the 3095 MultiVariable Engineering Assistance Software The EA Software package is available with or without the HART modem and connecting cables The complete EA package contains the EA software CD ROM and one HART modem with cables for connecting the computer to the 3095 Optional USB HART Modem and cables include separate software to install USB HART modem drivers Ins...

Страница 33: ...odem drivers must be installed prior to configuring the HART Modem The USB Modem drivers can be installed by following the instructions for the software provided with the HART USB Modem For AMS Snap On users 1 Click on the Windows Start button 2 Click on All Programs 3 Click on the AMS folder 4 Click on the AMS Configuration icon For EA Stand Alone users 1 Click on the Windows Start button 2 Click...

Страница 34: ...lecting the second choice is recommended in order to prevent HART communication conflicts between AMS and the HART control system Click Next Figure 3 2 HART Modem Installation 5 Select the PC COM Port for the HART Modem Click Next 6 If more than one device will be connected to the HART modem at the same time such as a Rosemount 333 Tri Loop select the Multi Drop check box and then select a scan ad...

Страница 35: ...mmunications port on the PC NOTE If your PC does not have a 9 pin serial port you will need a USB HART modem PN 03095 5105 0002 3 On the side marked Field Terminals connect the modem mini grabbers to the two terminals marked Comm 4 Launch the 3095 Engineering Assistance Software NOTE It may be necessary to access the COM port properties on your PC In the advanced port settings adjust the receive b...

Страница 36: ...the Windows Start button 2 Click on All Programs 3 Click on the MV Engineering Assistant folder 4 Click on the MV Engineering Assistant icon 5 Enter username and password and click OK to log on to the software see Figure 3 4 Once you are logged on you will be taken to the default Device Connection View which shows all devices which are currently online see Figure 3 5 NOTE The default username is a...

Страница 37: ...ction View as the default browser Then click on the Device AMS Sync tab and de select the Automatic Sync Function Click Apply Menu Categories File The File menu contains screens to configure the overall host system including AMS settings and user login Edit The Edit menu contains standard Cut and Paste commands View The View menu is used to change the type of graphical interface you are currently ...

Страница 38: ...ansmitter icon See Figure 3 7 below To access flow configuration right click on the transmitter icon and select 3095 Engineering Assistant or SNAP ON Linked Apps 3095 Engineering Assistant More information on completing a flow configuration using the 3095 Engineering Assistant begins on page 3 33 NOTE Some of the links found when right clicking on the transmitter icon see Figure 3 7 may have diffe...

Страница 39: ...Reference Manual 00809 0100 4716 Rev JA May 2008 3 9 Rosemount 3095 MultiVariable HART Figure 3 7 Transmitter Links ...

Страница 40: ...ariables are automatically updated every 2 3 seconds All values on the screen are read only 1 Right click on the transmitter icon 2 Select Process Variables from the pop up menu The following process variables are viewable on the Process Variables window see Figure 3 8 Absolute Gage Pressure Differential Pressure Temperature Flow Rate Flow Total Analog Output 4 20mA Figure 3 8 Process Variables Wi...

Страница 41: ... pop up menu Figure 3 9 Transmitter Status screen Scan Device The Scan Device function synchronizes the transmitter with the host system updating all parameters readings etc 1 Right click on the transmitter icon 2 Select Scan Device from the menu Diagnostics and Tests The Loop Test application found under the Diagnostics and Tests link verifies the 4 20mA output of the 3095 The user can manually s...

Страница 42: ...ted output current If a correction trim is needed it will be done as a D A trim in the calibration functions see page 3 17 7 When finished select End and click Next 8 Read the warning message and click Next 9 Select Finish The analog output returns to its normal reading Figure 3 10 Loop test analog output selection Calibrate Menu The Calibrate menu contains links to three different applications Se...

Страница 43: ... 11 Sensor Trim Menu In addition to the 3095 EA software the following equipment is required for a sensor trim procedure 3095 transmitter Dead weight tester Power supply and load resistor Vacuum pump or a barometer that is at least 3 times as accurate as the 3095 AP sensor A barometer is preferred ...

Страница 44: ...ct whether you want to calibrate the offset or slope span point and click Next The offset trim should be done first then determine if a slope trim is necessary a If setting the offset point for the Absolute Pressure sensor pull vacuum to both the low and high sides of the transmitter or offset trim the AP sensor using an accurate barometer or reference sensor b If setting the offset point for the ...

Страница 45: ...d click Next 3 Read the warning message and click Next 4 Click Finish d To zero the sensor reading for the selected process variable not available for Temperature Sensor Calibration select Zero Sensor and click Next 1 Read the warning message and click Next 2 Select Yes to zero the current sensor reading and click Next 3 Read the warning message and click Next 4 Click Finish Figure 3 12 Sensor Tri...

Страница 46: ...enu 3 Highlight Sensor Trim from the submenu 4 Click on Atmospheric Press 5 A window appears displaying the current atmospheric pressure value used by the 3095 Select Yes to change the value and click Next see Figure 3 13 6 Enter the new value for the atmospheric pressure and click Next 7 Select the unit of measure from the drop down menu and click Next 8 Select Yes to implement the new assumed At...

Страница 47: ...e warning and click Next 5 Connect the Ammeter and click Next The 3095M output will go to 4mA 6 Enter the value in mA that is shown on the reference meter and click Next 7 Compare the meter value to the 4mA reference point and select yes if the two values agree If no is selected repeat steps 6 and 7 Click Next The 3095M output will go to 20mA 8 Enter the value shown on the reference meter and clic...

Страница 48: ... 5 7 on the above D A Trim procedure using the low and high values you entered as reference points instead of the normal 4mA and 20mA To restore the D A Conversion to the factory default settings 1 Right click on the transmitter icon 2 Highlight Calibrate from the pop up menu 3 Highlight Sensor Trim from the submenu 4 Click Factory Trim 5 Select Yes and click Next when asked if you want to set the...

Страница 49: ...pop up menu 3 Click on the control loop you wish to change the variable assignment for Refer to Table 3 1 for default variable assignments 4 When the configuration screen appears select the variable from the pull down menu to be assigned to the selected 4 20 loop and click Next see Figure 3 14 5 Read the warning message and click Next 6 Click Finish to implement the loop assignment change NOTE Whe...

Страница 50: ...m but will not go into alarm condition The transmitter returns to automatic temperature sensor readings when the RTD failure condition no longer exists NOTE The fixed and backup process temperature ranges are wider than the actual process temperature range Process Temperature Range 300 to 1500 F 185 to 815 C Fixed Backup Temperature Range 459 to 3500 F 273 to 1927 C To change the RTD configuration...

Страница 51: ...e default value for the DP Low Flow Cutoff is 0 02 inH20 5 Pa To change the DP Low Flow Cutoff point 1 Right click on the transmitter icon 2 Click DP Low Flow Cutoff from the pop up menu 3 Select Yes to change the Low Flow Cutoff point and click Next 4 Enter the cutoff value and click Next see Figure 3 16 5 Select differential pressure for the unit of measure and click Next 6 Select Yes to impleme...

Страница 52: ...ent historic and offline configurations for the selected 3095 1 Right click on the transmitter icon 2 Click Compare Configurations from the pop up menu Compare current offline and previous configurations for the selected device From the tabs at the top of the window you can select the set of parameters to view A green tab denotes a difference on one or more parameters found on that tab between the...

Страница 53: ...Reference Manual 00809 0100 4716 Rev JA May 2008 3 23 Rosemount 3095 MultiVariable HART Figure 3 18 Compare Configurations ...

Страница 54: ...n and the saved offline configuration The history configuration is read only When making changes to the configuration click Apply or OK to implement and save the configuration to the device Basic Setup The basic setup tab provides access to the essential parameters that should be defined upon initial configuration see Figure 3 19 These include Tag unique name entered by the user 8 characters to id...

Страница 55: ... Figure 3 20 NOTE All other fields on the Device Tab are read only Model Manufacturer and Distributor Give the transmitters background information Hardware Rev Refers to the hardware revision of the transmitter Software Rev Refers to the electronics output board revision of the transmitter Write Protect Indicates the position of the security write protect jumper pins on the transmitter output boar...

Страница 56: ...log data transmission the analog value can drive other equipment in the loop while the control system or Tri Loop receives the digital information Access to information other than burst data is obtained through the normal poll response method of HART communication The EA or the control system may request any of the information that is normally available while the transmitter is in burst mode Howev...

Страница 57: ...re 3 22 Flange Type From the drop down menu select the flange type used in the primary assembly Flange Material From the drop down menu select the flange material used in the primary assembly O ring Material From the drop down menu select the O ring material used in the transmitter Drain Vent Material From the drop down menu select the drain and vent material used in the transmitter Figure 3 22 DP...

Страница 58: ...eter is also on the Basic Setup tab Flow Damping Not a selectable parameter in the 3095 transmitter To dampen the flow measurement go to the Process Input tab and set the DP damping Figure 3 23 Flow Tab GP PT and SP Snsr Tabs The configuration tabs for the SP GP and PT sensors display the high and low sensor limits There are no writable parameters for these tabs Remote Seal Tab All parameters foun...

Страница 59: ...rent Output Range Display Period sets the display time of each parameter selected Display time is selectable in one second increments from two to ten seconds Figure 3 24 LCD Configuration Tab Flow Total Tab The Flow Total tab shows the running flow total Mode From the drop down menu select Start to begin or continue flow accumulation Select Stop to stop flow accumulation Select Reset to set to zer...

Страница 60: ...variables DP AP GP and Temp Units From the drop down menu select the units of measure for the chosen process variable The unit parameters are also selectable on the Basic Setup tab Damping Enter in the desired damping value in seconds NOTE The transmitter sets the damping value to the nearest acceptable value An information message is provided to the operator indicating the new damping values Figu...

Страница 61: ...OTE All other fields on the Analog Output Tab are read only Min span A value calculated by the transmitter The calculation is dependent on the DP sensor minimum range and the flow configuration file AO Alm Typ Indicates the position of the alarm jumper pins on the transmitter output board Xfer Fnctn The value is linear for the 3095 PV is Indicates which variable is set as the primary variable This...

Страница 62: ...he Flow Special Unit Unit String Enter the desired display units Up to 5 characters can be entered for display of the special units including all alphanumeric characters and the forward slash key The field contains 6 spaces but the first space is the space bar The following are examples of unit string entries M M C F D G P M After entering each parameter Base Unit Scaling Factor Unit String click ...

Страница 63: ... value low Range and Enabled to Yes Select Apply 11 Select Channel 3 tab Select desired Process variable Input units upper range value low Range and Enabled to Yes Select Apply 12 If necessary perform an analog output trim on each of the 4 20 loops on the 333 HART Tri Loop 13 After all configuration steps have been completed for the 333 Tri Loop and the 3095 transmitter AND the flow configuration ...

Страница 64: ... report is only available when a 3095 is on line View Menu Select Toolbar to show or hide the toolbar Select Status Bar to show or hide the status bar Configure Menu Configure Flow launches the Flow Configuration Wizard Options enables or disables password usage The security must be enabled before the password screen can be accessed The Import link imports previous versions of 3095 Flow Configurat...

Страница 65: ...ion from the transmitter s memory and open the flow configuration wizard Test Calculation lets you verify the accuracy of the 3095 s flow configuration 1 Enter values for DP AP and Temp 2 Select the units of measure for each process input 3 Click Calculate The 3095 computes flow based on the values entered 4 In the Test Calculation window the Insert button inserts the test calculation results into...

Страница 66: ...flow chart illustrates the screens that will take you through the flow configuration process If Natural Gas is selected as the process fluid type there is an extra screen for the configuration of the gas compressibility factor Figure 3 30 Flow Configuration Wizard Flowchart Process Fluid Selection Screen Steam Database Gas Database Liquid Custom Gas Custom Liquid Gross Characterization 1 ISO Physi...

Страница 67: ...haracterization method for gas compressibility the 3095 Engineering Assistant will use to calculate the natural gas compressibility factor Gross characterization is a simplified method that is acceptable for a narrow range of pressure temperature and gas composition Detail characterization covers all pressure temperature and gas composition ranges for which AGA8 computes compressibility factors Ta...

Страница 68: ...psia 1 1 The 3095 MultiVariable sensor operating limits may limit the pressure and temperature range 0 20 000 psia 1 Temperature 32 to 130 F 1 200 to 400 F 1 Specific Gravity 0 554 0 87 0 07 1 52 Heating Value 477 1150 BTU SCF 0 1800 BTU SCF Mole Nitrogen 0 50 0 0 100 Mole Carbon Dioxide 0 30 0 0 100 Mole Hydrogen Sulfide 0 0 02 0 100 Mole Water 0 0 05 0 Dew Point Mole Helium 0 0 2 0 3 0 Mole Meth...

Страница 69: ...ylene Oxide Fluorene Furan Helium 4 Hydrazine Hydrogen Hydrogen Chloride Hydrogen Cyanide Hydrogen Peroxide Hydrogen Sulfide Isobutane Isobutene Isobutylbenzene Isopentane Isoprene Isopropanol Methane Methanol Methyl Acrylate Methyl Ethyl Ketone Methyl Vinyl Ether m Chloronitrobenzene m Dichlorobenzene Neon Neopentane Nitric Acid Nitric Oxide Nitrobenzene Nitroethane Nitrogen Nitromethane Nitrous ...

Страница 70: ... Composition Method ISO If either Detail Characterization or Molar Composition Method was selected on the previous screen the gas composition table will appear 1 Enter the Mole for each component in the gas mixture Refer to Table 3 2 on page 3 38 for valid entries when entering values into the gas composition The total mole must add up to 100 To zero all 21 fields click Clear The normalize button ...

Страница 71: ...ns 1 Enter values for the following parameters Real gas relative density Specific gravity relative to air Mole of CO2 Volumetric gross heating value Mole of H2 optional 2 Click Next Figure 3 33 Gross Method I SGRG 88 Configuration Gross Characterization Method 2 AGA Gross Method 2 uses the density of natural gas and the quantity of non hydrocarbon components to calculate the gas compressibility fa...

Страница 72: ... selected with Constant Cd you will be prompted to enter a single value for the Discharge Coefficient at the next screen 3 Enter the orifice diameter sensor size or beta ratio This parameter will be different depending on the type of primary selected during the previous two steps NOTE To be in compliance with appropriate national or international standards beta ratios and differential producer dia...

Страница 73: ... Corner Taps ISO ISA 1932 ISO Corner Taps ISO 99 Amendment 1 Calibrated Cd D D 2 Taps ASME Constant Cd D D 2 Taps ISO D D 2 Taps ISO 99 Amendment 1 Venturi Flange Taps AGA Nozzle ISO Flange Taps ASME Rough Cast Fabricated Inlet ASME Flange Taps ISO Rough Cast Inlet ASME Flange Taps ISO 99 Amendment 1 Machined Inlet ASME Small Bore Orifice Corner Taps ASME Machined Inlet ISO Small Bore Orifice Flan...

Страница 74: ...ment the next screen prompts you to enter values for environmental and operating conditions This screen applies to all process fluids 1 Enter the operating pressure range and units 2 Enter the operating temperature range and units 3 If desired modify the atmospheric pressure flow units or reference conditions 4 Click Next Figure 3 35 Operating and Reference Conditions ...

Страница 75: ...he next screen displays the calculated density and viscosity values based on entries made in previous screens in the flow configuration wizard If a change is made to either a density or viscosity value the 3095 EA software considers the fluid to be Custom Fluid Click Finish to exit the screen Figure 3 36 Density Viscosity and Compressibility ...

Страница 76: ... recommended to save the flow configuration to the computer for later use or installation Figure 3 37 Saving Options CAUTION If you selected a custom fluid or made density or viscosity changes to a database fluid be sure to save the information to a configuration file so that you can modify the flow configuration information at a later date Although you can read a flow configuration from a transmi...

Страница 77: ...ew double click on the Plant Database icon 2 Expand the Area folder by clicking on the box 3 Expand the Unit folder 4 Expand the Equipment Module folder 5 Right click on the Control Module folder 6 Select Add Future Device from the pop up menu 7 Select 3095 template from the list of devices and click OK 8 Right click on the transmitter icon 9 Launch the MultiVariable Engineering Assistant applicat...

Страница 78: ...Reference Manual 00809 0100 4716 Rev JA May 2008 Rosemount 3095 MultiVariable 3 48 HART Figure 3 38 Off Line Configuration ...

Страница 79: ...n covers basic operation software functionality and basic configuration procedures for the 3095 Multivariable Transmitter with FOUNDATION Fieldbus This section is organized by block information For detailed information about the function blocks used in the 3095 refer to Block Information on page D 1 and the FOUNDATION Fieldbus Block manual 00809 0100 4783 SAFETY MESSAGES Instructions and procedure...

Страница 80: ... installation process Failure to follow these installation guidelines could result in death or serious injury Make sure only qualified personnel perform the installation Explosions could result in death or serious injury Do not remove the connection head cover in explosive atmospheres when the circuit is live Before powering a FOUNDATION fieldbus segment in an explosive atmosphere make sure the in...

Страница 81: ... you would like to enter a valid serial number click No f Continue to follow the installation wizard g A licensing and activation pop up will appear No serial number or activation code is needed h This wizard will prompt the user to restart the computer once the installation is completed i When computer reboots the Add Interface Wizard will appear continue with the instructions in step 2 before us...

Страница 82: ...ace Config Utility Go to Start All Programs National Instruments NI FBUS Utilities Interface Configuration Utility b Right click on the Board icon to click Enable If no board appears in this window the Interface card was not added correctly please go back to step 3 and follow the instructions c Click the Import DD CFF button d Click the Browse button e Navigate to the directory that the DD files w...

Страница 83: ... icon 6 Select Scan to scan the FOUNDATION Fieldbus segment Scanning will locate and present live 3095 FOUNDATION Fieldbus transmitters on the segment The transmitter device tag name will appear on the screen in the Device view The Device Status view will publish the status of the transmitter NOTE The EA for FOUNDATION fieldbus will not communicate with devices set with a non commissioned address ...

Страница 84: ...pear on the Device Status portion of the screen 2 Select the EA Wizard A window stating Welcome to Rosemount Engineering Assistant for Foundation Fieldbus will appear Figure 4 2 Open EA Wizard 3 Select either Start new file in Flow Wizard or Open existing configuration files in Flow Wizard Select either create a new file or open a current saved file and edit Follow the EA Wizard and step through c...

Страница 85: ... the Mass Flow Transducer Block Sending the mass flow configuration file will overwrite the existing file in the Mass Flow Transducer Block The transmitter must be out of service to send a mass flow configuration file 6 A message box will appear confirming the action to send the mass flow configuration file to the Mass Flow Transducer Block Select OK to send the mass flow configuration file 7 Comp...

Страница 86: ... May 2008 Rosemount 3095 MultiVariable 4 8 FIELDBUS Figure 4 4 Download Mass Flow Configuration File Selected Device Highlighted Send Mass Flow Configuration File to Selected Device Status Confirms Mass Flow Configuration File Installations ...

Страница 87: ...alues should be set to Good_Noncascade_Nonspecific_Not Limited 4 Write Apply changes As applicable for the Fieldbus host 5 Set the block into Manual mode 6 The Mass Flow Block will calculate the mass flow value Index Number 13 based on the differential pressure static pressure and process temperature values that were entered This value will be displayed in lb s and should agree with the calculated...

Страница 88: ...device and move it to a permanent address Modes The Resource Transducer and all function blocks in the device have modes of operation These modes govern the operation of the block Every block supports both automatic AUTO and out of service OOS modes Other modes may also be supported Changing Modes To change the operating mode set the MODE_BLK TARGET to the desired mode After a short delay the para...

Страница 89: ... downstream blocks will be BAD To make some changes to the configuration of the block change the mode of the block to OOS When the changes are complete change the mode back to AUTO MAN In this mode variables that are passed out of the block can be manually set for testing or override purposes Other Types of Modes Other types of modes are Cas RCas ROut IMan and LOW Some of these may be supported by...

Страница 90: ...he Resource block Sensor Transducer Block 1100 The Sensor Transducer Block contains sensor information including the sensor diagnostics and the ability to trim the pressure temperature and differential pressure sensors or recall factory calibration Contains PT P DP T sensor variables Virtual Communication Relationship VCRs Value VCRs 20 Links 25 Host timer recommendations Value T1 96000 T2 192000 ...

Страница 91: ...00 Has four analog inputs that may be selected by an input parameter or according to a criterion as first good maximum middle and average Integrator Block 2100 Integrates a variable in function of the time There is a second flow input that may be used for the following applications net flow totalization volume mass variation in vessels and precise flow ratio control Arithmetic Block 2300 This calc...

Страница 92: ...ODE All configurable string variables in the 3095 except tag names are octet strings Either ASCII or Unicode may be used If the configuration device is generating Unicode octet strings you must set the Unicode option bit REPORTS The 3095 supports alert reports The Reports option bit must be set in the features bit string to use this feature If it is not set the host must poll for alerts FAULT STAT...

Страница 93: ...ible configurations of the WRITE_LOCK parameter FEATURES_SEL FEATURES_SEL is used to turn on any of the supported features The default setting of the 3095 does not select any of these features Choose one of the supported features if any MAX_NOTIFY The MAX_NOTIFY parameter value is the maximum number of alert reports that the resource can have sent without getting a confirmation corresponding to th...

Страница 94: ...immediately There are five parameters associated with FAILED_ALARMS specifically they are described below FAILED_ENABLED This parameter contains a list of failures in the device which makes the device non operational that will cause an alert to be sent Below is a list of the failures with the highest priority first 1 Electronics 2 NV Memory 3 HW SW Incompatible 4 Primary Value 5 Secondary Value FA...

Страница 95: ...ed 3 Configuration Error 4 Calibration Error MAINT_MASK The MAINT_MASK parameter will mask any of the failed conditions listed in MAINT_ENABLED A bit on means that the condition is masked out from alarming and will not be reported MAINT_PRI MAINT_PRI designates the alarming priority of the MAINT_ALM Process Alarms on page 4 25 The default is 0 and the recommended values is 3 to 7 MAINT_ACTIVE The ...

Страница 96: ...ADVISE_MASK The ADVISE_MASK parameter will mask any of the failed conditions listed in ADVISE_ENABLED A bit on means the condition is masked out from alarming and will not be reported ADVISE_PRI ADVISE_PRI designates the alarming priority of the ADVISE_ALM see Process Alarms on page 4 25 The default is 0 and the recommended values are 1 or 2 ADVISE_ACTIVE The ADVISE_ACTIVE parameter displays which...

Страница 97: ... None No action required Advisory Simulation Active Disable Simulate Switch before returning device to service NV Write Deferred Limit the number of periodic writes to all static or non volatile parameters Mass Flow Transducer Block Reverse Flow Check DP sensor configuration and trim as needed Mass Flow Transducer Block Sensor Out of Range Check DP sensor configuration and trim as needed Mass Flow...

Страница 98: ...lculate mass flow LCD TRANSDUCER BLOCK The LCD display connects directly to the Rosemount 3095 electronics FOUNDATION fieldbus output board The display indicates output and abbreviated diagnostic messages The display features a two line display and a 0 100 scaled bar graph The first line of five characters displays the output description the second line of seven digits displays the actual value th...

Страница 99: ...played CUSTOM_TAG_ 1 The CUSTOM_TAG_ is an optional user specified tag identifier that can be configured to be displayed with the parameter in place of the block tag Enter a tag of up to five characters UNITS_TYPE_ 1 The UNITS_TYPE_ parameter is generally selected via a drop down menu with three options AUTO CUSTOM or NONE Select AUTO only when the parameter to be displayed is pressure temperature...

Страница 100: ...sponds to the desired measurement L_TYPE The L_TYPE parameter defines the relationship of the sensor measurement pressure or sensor temperature to the desired output temperature of the AI Block e g pressure level flow etc The relationship can be direct indirect or indirect square root Direct Select direct when the desired output will be the same as the sensor measurement pressure or sensor tempera...

Страница 101: ...ensor measurement is square root set the XD_SCALE to represent the operating range that the sensor will see in the process Determine the inferred measurement values that correspond to the XD_SCALE 0 and 100 points and set these for the OUT_SCALE NOTE To avoid configuration errors only select Engineering Units for XD_SCALE and OUT_SCALE that are supported by the device The supported units are When ...

Страница 102: ... filtering Diagram Low Cut When the converted input value is below the limit specified by the LOW_CUT parameter and the Low Cutoff I O option IO_OPTS is enabled True a value of zero is used for the converted value PV This option is useful to eliminate false readings when the differential pressure measurement is close to zero and it may also be useful with zero based measurement devices such as flo...

Страница 103: ...rm The use of these sub status in OUT is determined by this option Through this option the user may determine whether alarming sending of an alert will be done by the block or propagated downstream for alarming Uncertain if Limited Set the output status of the Analog Input block to uncertain if the measured or calculated value is limited BAD if Limited Set the output status to Bad if the sensor is...

Страница 104: ...of the options below a Set Run to nominal state when not restarting default b Resource is not used by device c Defaults set all device parameters to FOUNDATION Fieldbus default values d The Processor does a software reset of the CPU Sensor Transducer Block Sensor Calibration Upper and Lower Trim methods In order to calibrate the transmitter run the Upper and Lower Trim Methods If your system does ...

Страница 105: ... Flow Transducer Block Use the Rosemount Engineering Assistant EA for FOUNDATION Fieldbus application to create and download the mass flow configuration Analog Input AI Function Block Status Along with the measured or calculated PV value every FOUNDATION Fieldbus block passes an additional parameter called STATUS The PV and STATUS are passed from the Transducer Block to the Analog Input Block The ...

Страница 106: ...ime power is interrupted to the device in order to enable SIMULATE This prevents a device that is tested on the bench from getting installed in the process with SIMULATE still active 2 To change both the OUT_VALUE and OUT_STATUS of the AI Block set the TARGET MODE to AUTO 3 Set SIMULATE_ENABLE_DISABLE to Active 4 Enter the desired SIMULATE_VALUE to change the OUT_VALUE and SIMULATE_STATUS_QUALITY ...

Страница 107: ... Please refer to the following safety messages before performing an operation preceded by this symbol Use only the procedures and new parts specifically referenced in this manual Unauthorized procedures or parts can affect product performance and the output signal used to control a process and may render the instrument dangerous Direct any questions concerning these procedures or parts to Rosemoun...

Страница 108: ...ds Check for capacitance across the load resistor Capacitance should be less than 0 1 microfarad EA for HART Installation Verify that the install program modified the CONFIG SYS file Verify computer reboot followed EA HART installation Verify correct COMM port selected Verify laptop computer is not in low energy mode certain laptops disable all COMM ports in low energy mode Check if HART driver is...

Страница 109: ...e 5 4 Corrective Action Overrange Conditions EA Display Diagnostics Error Info LCD Display Flow Calculation Affects 1 Corrective Action C 0 5 DP above URL DP_OL URL URL These displays indicate that the transmitter differential pressure reading exceeds its sensor limits by more than 10 There are two possible causes Either the transmitter is overpressured underpressured or it has a sensor malfunctio...

Страница 110: ... math error Math Error Math Error Saturate in direction of alarm jumper NAN 3 no display 2 2 inH20 DP low flow cutoff 4 Unreliable flow output Unreliable flow output 0 no display 2 DP 2 inH20 Unreliable flow output Unreliable flow output Saturate Low 5 zero 1 Only the parameter causing the exception is clipped at the operating or sensor limits The other calculation inputs are not affected 2 The LC...

Страница 111: ...auses include physical damage to the isolator diaphragms process fluid freezing isolator corrosion due to an incompatible process fluid etc A transmitter with oil fill fluid loss may continue to perform normally for a period of time Sustained oil loss will eventually cause one or more of the operating parameters to exceed published specifications while a small drift in operating point output conti...

Страница 112: ...ut voltage of the power supply at the transmitter It should be 11 to 55 V dc for HART 9 to 32 V dc for fieldbus with no load at the transmitter terminals Note do not use higher than the specified voltage to check the loop or damage to the transmitter may result TRANSMITTER ELECTRONICS Connect a personal computer and use the EA Software to check the sensor limits to ensure calibration adjustments a...

Страница 113: ...Note any changes in process fluid properties that may affect output LOOP WIRING Check for adequate voltage to the transmitter It should be 11 to 55 V dc for HART 9 to 32 V dc for fieldbus with no load at the transmitter terminals Check the milliamp rating of the power supply against the total current being drawn for all transmitters being powered Check for shorts and multiple grounds Check for pro...

Страница 114: ...MINALS on the electronics housing Unscrew the cover on the Field Terminal side to access the signal terminal block Remove the signal terminal block by loosening the two small screws located at the 9 o clock and 4 o clock positions then pulling the terminal block straight out to disconnect the block from the post connectors Sluggish Output Response Drift DIFFERENTIAL PRODUCER Check for restrictions...

Страница 115: ...he cable connector completely inside the internal shroud The shroud protects the cable from damage that might occur when the housing is rotated Removing the Sensor Module NOTE Do not remove the housing until after you tuck the cable connector completely inside of the internal shroud The shroud protects the cable from damage that can occur when you rotate the housing 6 Loosen the housing rotation s...

Страница 116: ...h the housing to the module Make sure the cable connector does not slip out of the internal shroud and begin to rotate with the housing Reinsert the cable connector into the shroud if it escapes before the housing is fully fastened 5 Inspect the threaded connections NOTE The bottom of the electronic housing must be within 1 16 in of the sensor module to maintain explosion proof requirements 6 Tigh...

Страница 117: ...ter tightening the bolts should protrude through the top of the module housing For installations requiring a 1 2 14 NPT mounting hold the optional flange adapters and flange adapter O rings in place while finger tightening the four 2 88 inch process flange adapter bolts Tighten the bolts in a cross pattern following the procedure outlined above Use two 2 88 inch bolts and two 1 75 inch bolts for g...

Страница 118: ...staller apply two clockwise turns of the sealing tape b Take care to orient the opening on the valve so that process fluid will drain toward the ground and away from personnel when the valve is opened c Tighten the drain vent valve to 250 in lb EA ERROR MESSAGE SUMMARY Warning Messages The EA warns the operator whenever an action could change the analog output The EA also warns the operator at the...

Страница 119: ...ommunications Error Sensor offset trim point value too high Communications Error Sensor offset trim point value too low Communications Error Excess trim correction was attempted Communications Error Trim span from offset to slope values too small DP Differential Press is below Lower Internal Limit See Table 5 4 DP Differential Press is above Upper Internal Limit SP Static Press is below Lower Inte...

Страница 120: ... after you scan the Fieldbus segment an Unable to read the device tag message appears on the screen make sure the necessary device driver DD is installed To install a Fieldbus DD for National Instruments 1 Save DD ffo sym files to local computer if necessary 2 Close the Engineering Assistant application and NI FBUS 3 Start the NI Interface Configuration Utility ...

Страница 121: ...semount 3095 MultiVariable 4 Click on Import DD CFF 5 Browse to the location of the DD files and select the ffo file Click Open 6 Click OK A pop up message appears to indicate the import was successful 7 Run the Engineering Assistant application for Fieldbus ...

Страница 122: ...evice 2 Recycle power to device 3 Electronic failure Refer to Device does not show up on segment in Table 5 8 for more information Problem Identified Yes No Perform Recommended Action see Table 5 8 Check Segment see Device does not stay on segment in Table 5 8 for more information Problem Identified Yes No Perform Recommended Action see page 2 6 If the problem persists contact your local Rosemount...

Страница 123: ...on see Table 5 11 For more detailed information Perform the following steps in the Sensor Transducer Block to determine the recommended action BLOCK_ERR see Table 5 12 XD_ERR see Table 5 12 DETAILED_STATUS see Table 5 13 RECOMMENDED_ACTION see Table 5 13 If error condition does not exist in the Resource Block then it is a configuration problem see AI BLOCK_ERR Conditions in Table 5 14 Problem Iden...

Страница 124: ... to host documentation for procedure Device does not stay on segment 2 Incorrect signal levels Refer to host documentation for procedure 1 Check for two terminators 2 Excess cable length 3 Bad Power supply or conditioner Excess noise on segment Refer to host documentation for procedure 1 Check for incorrect grounding 2 Check for correct shielded wire 3 Tighten wire connections 4 Check for corrosio...

Страница 125: ...mory Failure A memory failure has occurred in FLASH RAM or EEPROM memory Lost Static Data Static data that is stored in non volatile memory has been lost Lost NV Data Non volatile data that is stored in non volatile memory has been lost Device Needs Maintenance Now Out of Service The actual mode is out of service Condition Name Uninitilized No repair needed Repairable Call Service Center Condition...

Страница 126: ...ce Needs Maintenance Soon 7 Input failure process variable has bad status 8 Output Failure 9 Memory Failure 10 Lost Static Data 11 Lost NV Data 12 Readback Check Failed 13 Device Needs Maintenance Now 14 Power Up The device was just powered up 15 Out of Service The actual mode is out of service 17 General Error A general error that cannot be specified below occurred 20 Electronics Failure An elect...

Страница 127: ...o Service Center 0x00000800 SP Sensor Failure 1 Check module connections 2 Restart Processor 3 Send to Service Center 0x00000400 DP Sensor Failure 1 Check module connections 2 Restart Processor 3 Send to Service Center 0x00000200 ST Out of Range 1 Check Ambient Temperature 2 Restart Processor 0x00000100 PT Out of Range 1 Check Process Temperature 2 Restart Processor 0x00000080 SP Out of Range 1 Ch...

Страница 128: ...d or no pressure readings Read the AI BLOCK_ERR parameter BLOCK_ERR reads OUT OF SERVICE OOS 1 AI Block target mode target mode set to OOS 2 Resource Block OUT OF SERVICE BLOCK_ERR reads CONFIGURATION ERROR 1 Check CHANEL parameter see CHANNEL on page 4 18 2 Check L_TYPE parameter see L_TYPE on page 4 18 3 Check XD_SCALE engineering units see XD_SCALE and OUT_SCALE on page 4 19 BLOCK_ERR reads POW...

Страница 129: ...s All of the segments should light up 4 Put the Resource block back into AUTO Table 5 16 LCD Transducer Block BLOCK_ERR messages Condition Name and Description Other Out of Service The actual mode is out of service Symptom Possible Causes Recommended Action The LCD displays DSPLY INVLID Read the BLOCK_ERR and if it says BLOCK CONFIGURATION perform the Recommended Action One or more of the display ...

Страница 130: ...Reference Manual 00809 0100 4716 Rev JA May 2008 Rosemount 3095 MultiVariable 5 24 ...

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