General Manual Electric Winches with UMPH rope-English Rev.1.1 – 10-12-2014
5. WORKING WITH THE MACHINE
5.1 START, NORMAL OPERATION AND STOP
5.1.1 Check list for prestart preparation
1. Perform the frequent inspection (see chapter 5.2) at the beginning of each shift.
2. Do not operate winch with any personnel near the line of force or capable of coming into contact with
moving parts.
3. Ease the slack out of the rope when starting a lift. Do not jerk the load.
4. Ensure that all personnel and spectators are clear of the load and winch;
5. Make sure that working conditions conform to winch features;
5.1.2 Operating instructions
The following descriptions cover the functional operation of the winch controls only. It does not cover any
operations performed using the winch. It is the operators responsibility to understand all facets of the operation.
The operator must be physically capable and mentally alert. They must have good hearing,
vision and depth perception. The operator must make sure all conditions are safe for operations. If the operator
feels that anything is unsafe, or even questionable, do not proceed until properly evaluated or corrected.
Standard our products are delivered without control. Below an operating instruction is given about the optional
controls EMCÉ can deliver. In case controls are obtained from another supplier please use the instruction
manual from the supplier for safe use.
On winches with an optional manual operated bandbrake, the bandbrake must first be
released before the below operation of the winch can be performed.
On winches with an optional manual operated clutch, the clutch must be engaged before the
below operation of the winch can be performed.
Before start up
Turn speed control potentiometer on main control panel in position “0” (only applicable for controls with
a frequency inverter).
“Paying in”
Press the “in” button on the main control panel. Check if the cable is spooling correct and if the load in
the winch wire is stable.
Turn the speed control potentiometer on main control panel up till the winch is slowly rotating. Before
increasing the speed of the winch check if the cable is spooling correct and if the load in the winch wire
is stable (only applicable for controls with a frequency inverter).
“Paying out””
Press the “out” button on the main control panel. Check if the cable is spooling correct and if the load in
the winch wire is stable.
Turn the speed control potentiometer on main control panel up till the winch is slowly rotating. Before
increasing the speed of the winch check if the cable is spooling correct and if the load in the winch wire
is stable (only applicable for controls with a frequency inverter).
For winches with frequency inverters that do not have motors with forced ventilation the
running times of the winch at slow speed are limited due to the reduced cooling capacity of the
motor at slow speeds. For such winches we recommend to use the winch mainly on slow
speed during starting, stopping and positioning.
To stop the winch
Turn speed control potentiometer on main control panel in position “0” (only applicable for controls with
a frequency inverter).
Release “in” or “out” button
Emergency stop (optional)
Turn the button for normal operation (button in upper position). To stop the winch push the button down. To
reset the emergency stop turn the button to the upper position.
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