Emcee 1004156, Руководство пользователя

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Technical Data 300-series gearboxes-English Rev.1.3 - 15-12-2010
INSTALLATION, USE AND SERVICE MANUAL 300-SERIES GEARBOXES
Brake lubrication
The optional hydraulic multi-disk brakes are lubricated with the same oil as the gear unit
6.0 COMMISSIONING THE GEAR UNIT
The gear unit has been factory tested by the Manufacturer. Before starting the unit, check that:

The machine incorporating the gear unit complies with the provisions of the “Machinery Directive” 98/37/EC
and any other applicable safety legislation.

The electrical power supply and control systems are suitable and operational as stipulated in standard The
motor power supply corresponds to that prescribed and is within ± 5% of the rated value.

The oil level is as prescribed and that there are no leaks from the plugs or gaskets.

The unit does not run noisily or with excessive vibration.
7.0 MAINTENANCE
Maintenance and replacement work must be done by expert maintenance technicians trained in the
observance of applicable laws on health and safety at work and the special ambient problems
attendant on the installation.
Before doing any work on the unit, the operator must first switch off power to the gear unit and ensure
that it is out of service, as well as taking all necessary precautions against it being accidentally
switched on again or its parts moving without warning (due to suspended loads or similar external
factors). Furthermore, all additional environmental safety precautions must be taken (e.g. elimination
of residual gas or dust, etc)

Before doing any maintenance work, activate all safety equipment and, if necessary, inform persons working
in the vicinity. In particular, mark off the area around the unit and prevent access to any equipment which, if
activated, might be the cause of unexpected health and safety hazards.

Replace worn components with original spare parts only.

Use the lubricants (oil and grease) recommended by the Manufacturer.

When working on the gear unit always replace gaskets and seals with new original ones.

If a bearing requires replacement, it is good practice to also replace the other bearing supporting the same
shaft.

We recommend replacing the lubricating oil after all maintenance work.

The above instructions are aimed at ensuring efficient and safe operation of the gear unit.
The Manufacturer declines all liability for injury and damage to components due to the use of non-original spare parts and
non-routine work which modifies the safety requirements without the express prior authorization of the Manufacturer.
Refer to the specific spare parts catalogue when ordering spare parts for the gear unit.
Do not dump polluting liquids, worn parts and maintenance waste into the environment.
Dispose of all such materials as stipulated by applicable legislation.
7.1 Routine maintenance
Keep the gear unit at its maximum efficiency by following the routine maintenance schedule specified
by the Manufacturer. Good maintenance enables the unit to operate at its maximum performance over
a long service life in compliance with safety regulations.
Frequency Component Type of work Action
Original consignment
lubricant Replace Replace with new lubricant
Gear unit casing Check that external temperature
does not exceed 70-75 °C Stop the machine and
contact EMCÉ
after 200 h.
External fasteners Check locking torque Tighten down to specified
torque
1000 hrs. External seals and gaskets Check oil level
Check for leaks by eye Maintain or replace
components as required
2500 hrs.
5000 hrs.
Gear unit seals and gaskets Inspect carefully for wear/ageing
of external seals. Replace if aged/worn
Life lubricated gearboxes which are not subject to external contamination do not normally require periodic lubricant
changes. For other types of gearboxes the first oil change must take place after about 200 hours of operation, carefully
flushing the gear unit using suitable detergents. If the same type of oil as that already in use is not available, drain the
gear unit casing completely and wash its interior thoroughly with a light solvent before refilling with the new lubricant.