General Manual Electric Winches with UMPH rope-English Rev.1.1 – 10-12-2014
1. GENERAL SAFETY INSTRUCTIONS
THE WINCH MAY NOT BE USED FOR LIFTING OR MOVING PERSONS UNLESS IT IS
CLASSIFIED AS A MAN RIDING WINCH.
Read manual carefully before start, use or carry out any maintenance operation on the winch.
This manual is issued with the scope to be a guide for the correct and safe use of the winch and for its
rational maintenance. After careful reading keep present manual in unabridged condition and near the
winch in order to be always available. In case of non understanding of the manual or parts of such, we
recommend to contact EMCÉ.
For any kind of technical assistance please contact EMCÉ or an official dealer of EMCÉ.
EMCÉ cannot know of, or provide all the procedures by which product operations or repairs may be
conducted and the hazards and/or results of each method. If operation or maintenance procedures not
specifically recommended by the manufacturer are conducted, it must be ensured that product safety is
not endangered by the actions taken. If unsure of an operation or maintenance procedure step,
personnel should place the product in a safe condition and contact supervisors and/or the factory for
technical assistance.
On various parts of the winch warning labels are used. Observe the warnings on these labels, if you
have a question concerning the meaning of a label, then go to your supervisor.
1. Only qualified personnel may operate the winch;
2. The winch operator must read the instructions and familiarize with the product before operation;
3. Only authorized dealers and qualified mechanics may adjust or repair the winch;
4. Before performing any maintenance or close inspection to the winch, ensure that the product is not
under load and that the power supply is switched off and disconnected;
5. Check controls of the product and its operation before operating the winch;
6. Do not operate without testing. (See « Inspection and Testing » procedures).
7. Do not operate winch in a damaged condition.
8. Do not operate winch that has not been properly maintained or equipped.
9. Do not attach winch to unsafe foundation. All bolts and foundations for winch attachment should have a
higher load carrying capacity than the reaction forces of the winch.
10. Do not operate winch with any personnel near the line of force or capable of coming into contact with
moving parts.
11. All signs and warning notices must be posted permanently on the winch.
12. Ease the slack out of the rope when starting a lift. Do not jerk the load.
13. Never leave a suspended load unattended.
14. Do not use limit switch settings to regulate the winch stopping points. Limit switches are designed as a
backup to operator accidental over travel only.
15. Periodically check the tightness of all fasteners and tighten if necessary. Replace any damaged
fasteners found;
16. Place the winch in a proper position and secure all fixing points with right size bolts correctly tightened;
17. Check oil level and fill up if necessary;
18. Ensure that all personnel and spectators are clear of the load and winch;
19. Should the winch be easily accessible by third parties, realize the protections stated by CE rules (MC
2006/42/CE);
20. Do not lift loads over people;
21. Use proper crane signals while operating the winch;
22. Ensure safe lifting practices are employed while rigging the cargo for lifting. Do not use untested or
uncertified lifting appendages;
23. Avoid shock loads on the winch, inch the load into engagement before applying full power;
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